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Content archived on 2024-06-18

Advanced condition monitoring system for the assessment of wind turbines rotating parts

Objective

Current wind turbine condition monitoring methodologies can be time-consuming and a costly process and fail to achieve the reliability and operational efficiency required by the industry. For these reasons existing vibration-based Condition Monitoring System (CMS) usually fail to detect defects until they become critical.
This project will show the applicability of the CMS enabling the prompt detection of defects. The proposal idea is to use this experience to deploy an existing system that:
o Allows an early detection and identification of any developing defects on several components of the wind turbine such as blade cracking, slip-ring corrosion and shaft/bearing misalignment, thus helping to optimise the maintenance schedule.
o Combine the use of several sensors in order to evaluate the overall operational condition of the turbine’s generator, gearbox bearings, main shaft and blades.
o Use wireless sensor for rotating components monitoring using high performance powering and energy harvesting technologies.
o Fuse and analyse the data obtained through the different sensors using a single SCADA system.
Broadband radio transmission systems were developed to transmit the data from fixed or rotating frames to the ground without losing any signal resolution. The results indicate the feasibility of collecting AE signals from the rotating frame with acceptable level of noise in low to moderate wind speeds. Also other developments were executed in order to verify whether or not the noise level increases appreciably with wind speed and whether such signals can be filtered out.
Application of CMSWind system:
• The Gearbox (including Main bearing, Yaw System, The hub)
• The Generator
• The Bolting

One of the aims of this project is to develop new standards and procedures for applying offshore instrumentation and therefore providing generic developments and information of use to the whole Wind Energy and NDT industry.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Call for proposal

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FP7-SME-2011
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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

BSG-SME-AG - Research for SME associations/groupings

Coordinator

TWI LIMITED
EU contribution
€ 88 855,00
Address
GRANTA PARK GREAT ABINGTON
CB21 6AL CAMBRIDGE
United Kingdom

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Region
East of England East Anglia Cambridgeshire CC
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

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Participants (10)

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