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Content archived on 2024-06-18

Integrated Thermal Energy Reduction, Recovery & Re-use in Autoclave based Composites Processing

Objective

Our Idea is to develop an integrated, computer controlled, heat recovery, reuse & thermal energy management system centred on the autoclave with re-use of thermal energy in the post-cure ovens or autoclaves, and possibly in the clean room air filtration/cooling system. The proposed system will extract heat from the autoclave to match existing cooling rates that are specified by material manufacturers. The heat will be stored in a specially designed thermal store at the highest enthalpy possible to maximise opportunities for re-use. We aim to reduce initial energy use in the autoclave by at least 25% through reduction of the autoclave headspace and recover 50% of the energy wasted at the end of the autoclave processing stage for re-use in other energy intensive heating processes such as the post cure process. In addition, we aim to recover compressed air (with its intrinsic compression energy and heat from the autoclave) and heat from the air compressors that create the 7 to 10 bar pressure and integrate this with the system.

Our proposed technology would have a major impact on end-users and the environment. In summary we could achieve energy savings of 639,000 kWhr per system p.a; equating to €66,000 in end-user increased gross profit potential per system p.a. and would reduce CO2 emissions by 318 Tonnes p.a.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Call for proposal

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FP7-SME-2012
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Funding Scheme

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BSG-SME - Research for SMEs

Coordinator

THE UK INTELLIGENT SYSTEMS RESEARCH INSTITUTE LIMITED
EU contribution
€ 33 556,00
Address
PERA BUSINESS PARK NOTTINGHAM ROAD
LE13 0PB MELTON MOWBRAY
United Kingdom

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Region
East Midlands (England) Leicestershire, Rutland and Northamptonshire Leicestershire CC and Rutland
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

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Participants (6)

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