Objective
The necessity of preserving resources and to reduce environmental pollution makes light weight concepts and recycling highly interesting for the transportation market, being light weight essential for newly developed electric and hybrid vehicles.
At the present, the use of aluminium high pressure die castings for structural applications in the automotive industry is limited due the presence of porosity inherent to the fabrication process. High vacuum processes can reduce porosity significantly, but both the capital investment and the process costs are very high.
On the other hand, the use of cheaper adaptable vacuum systems it is still not very popular in SME foundries, despite of significant technological improvements during the last years; this is mainly because of the complexity of this process, the need for improved process stability and deeper metallurgical knowledge of the alloys used in these new applications.
The aim of the SOUNDCAST project is to provide the SME die caster with an innovative and environmentally friendly technology to produce sound and weldable high performance castings by a low cost vacuum assisted high pressure die casting (VPDC) process.
During the project the link between the most important parameters that enhance porosity will be established, and a versatile technology package which optimizes the whole fabrication process will be developed including:
- Numerical simulation of die filling and solidification
- Special die design
- Use of a “state of the art vacuum” valve
- HPDC process parameter optimization
- Optimized die and shot sleeve lubrication for welding applications
- Development of quality control software
- Development of a new recycled alloy(s) with high mechanical properties
- Melt and heat treatment optimization for the new recycled alloy(s)
- Development of a new laser welding process at reduced pressure
The developed know-how and technologies will be demonstrated and validated in SME foundries.
Fields of science (EuroSciVoc)
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: https://op.europa.eu/en/web/eu-vocabularies/euroscivoc.
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: https://op.europa.eu/en/web/eu-vocabularies/euroscivoc.
- engineering and technology mechanical engineering tribology lubrication
- natural sciences computer and information sciences software software development
- engineering and technology mechanical engineering vehicle engineering automotive engineering
- natural sciences chemical sciences inorganic chemistry post-transition metals
- natural sciences earth and related environmental sciences environmental sciences pollution
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Programme(s)
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
Topic(s)
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Call for proposal
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
FP7-SME-2012
See other projects for this call
Funding Scheme
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
Coordinator
48200 Durango
Spain
The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.