Objectif "As it is announced in the call, the metal-based additive process (SLM) as innovative manufacturing technique should be used for the environment-friendly production of components and modules of the advanced GTF demonstrator and therefore to meet the requirements of the SAGE 4 concerning a fuel burn reduction combined with a decrease in noise emission. For compliance with the high requirements of the aerospace industry, concerning the process stability and part quality of the SLM process, numerous rigs testing are required to integrate the manufactured parts in a SAGE 4 full engine. As described in the call, high resource consumption is necessary if the process qualification is performed directly at the manufacturing system. This includes the increased material usage, the personnel deployment and a decreased system availability. A significant reduction of the production efficiency is the result and is in contrast to the requirements of SAGE 4.Hence, the main objective of this proposal is to develop a simulation tool that is based on an integrated finite element model by considering the material properties and process parameters of the manufacturing process for a realistic mapping of aerospace parts of the GTF. Thus, for every part that has to be manufactured, the virtual process qualification of SLM increases the quality objectives “high density"", “reduced distortion and residual stresses” and “specified microstructure characteristics”. Due to the development of user-specific optimization methods that are based on the simulation results, a significant economization of resources for the manufacturing process should be reached within the project work and thereby the requirements of the SAGE4 with regard to the advanced GTF demonstrator can be fulfilled." Champ scientifique engineering and technologymechanical engineeringmanufacturing engineeringsocial scienceseconomics and businesseconomicsproduction economicsengineering and technologyenvironmental engineeringenergy and fuelsnatural sciencescomputer and information sciencessoftwaresoftware applicationssimulation softwarenatural sciencesphysical sciencesopticslaser physics Programme(s) FP7-JTI - Specific Programme "Cooperation": Joint Technology Initiatives Thème(s) JTI-CS-2010-5-SAGE-04-007 - Development of Selective Laser Melting (SLM) Simulation tool for Aero Engine applications Appel à propositions SP1-JTI-CS-2010-05 Voir d’autres projets de cet appel Régime de financement JTI-CS - Joint Technology Initiatives - Clean Sky Coordinateur TECHNISCHE UNIVERSITAET MUENCHEN Contribution de l’UE € 700 290,00 Adresse Arcisstrasse 21 80333 Muenchen Allemagne Voir sur la carte Région Bayern Oberbayern München, Kreisfreie Stadt Type d’activité Higher or Secondary Education Establishments Contact administratif Johannes Weirather (Mr.) Liens Contacter l’organisation Opens in new window Site web Opens in new window Coût total Aucune donnée