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Content archived on 2024-05-30

The Development and Construction of a Master Mould for Riblet Construction

Objective

The project will consist of the construction of a seamless, precision welded flat master mould manufactured to such a high quality to enable the embossing of painted riblets onto the outer surface of an aircraft. The riblets reduce significantly the drag characteristics under turbulent air flow. Each riblet is spaced 96µm apart and will achieve a sharp angular tip angle of 45 degrees. The depth of the riblet will be set at 48µm. A single riblet geometry seamless master mould (giant master). The consortium partners have joined together to create a combined level of unique expertise capable of manufacturing the precision quality essential for master mould manufacture.
The project will engineer and produce CAD-CAM designs for large format master mould or flat shim origination. These will be used to program a state of the art Excimer laser that will write a continuous negative riblet structure onto a polymer sheet. This large format polymer master will be silvered and placed into electroforming tanks to grow a nickel master shim. A series of sub masters and production shims will be grown from the metal master, to deliver metal master mould with dimensions of 1250 x 1250mm.
In addition a feasibility study to include sample welds will be undertaken to demonstrate how shims can be welded together to create nominally joinless and seamless shims.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Call for proposal

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SP1-JTI-CS-2012-02
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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

JTI-CS - Joint Technology Initiatives - Clean Sky

Coordinator

AXESS TECHNOLOGIES LIMITED
EU contribution
€ 29 250,00
Address
WINDSOR DRIVE 12
BA14 0JZ TROWBRIDGE WILTSHIRE
United Kingdom

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Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

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Participants (4)

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