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Content archived on 2024-06-18

Production Flexibility and Efficiency through Simultaneous Three Axis Turning

Objective

In manufacturing of industrial parts, turning is one of the most important manufacturing processes and is applied mainly by SMEs. However, until today, turning processes suffer from inflexible machine characteristics, as to mention an extreme high amount of needed tool holders and frequent tool changes caused by tool lives of > 3 minutes. In order to raise production flexibility and efficiency significantly, the proposed project FlexiSTAT is dedicated to enable the yet idle swivel axis (b-axis) in turn-/mill-centers and to integrate it as a third axis in turning operations. The consortium, assembling 11 partners from 6 EU Member States and Associated countries is well positioned along the entire value chain, including manufacturers of industrial parts, tooling and machine suppliers as well as specialized and thoroughly selected RTD performers.
The overall project objective of developing a full technology package for Simultaneous Three Axis Turning will be realized by a threefold approach, combining the development of process planning, tooling-systems and machining strategies. These elements will be integrated modular into a technology package which can be easily adapted by almost all manufacturing SME, using their existing machine park. Especially SMEs will be the beneficiaries of the project results in terms of:
- 30% production time and cost,
- 80% tool-holders in stock,
- 60% tool consumption.
The exploitation of results of the project will increase the competitiveness of the manufacturing industry as well as of the technology providers. Due to the facts, that more than 35% of all cutting machines in SME industry are turning machines and that those SMEs are indispensable for e.g. automotive, energy technology, chemical industry, aviation, medical devices markets, the proposers expected to gain a high economic and societal impact by the development of innovative and sustainable manufacturing FlexiSTAT technology

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Call for proposal

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FP7-SME-2013
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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

BSG-SME - Research for SMEs

Coordinator

FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
EU contribution
€ 39 135,83
Address
HANSASTRASSE 27C
80686 MUNCHEN
Germany

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Region
Bayern Oberbayern München, Kreisfreie Stadt
Activity type
Research Organisations
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

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Participants (10)

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