Cel In the forging industry the biggest part of production costs are material costs. Different processes are used to get the final shape. Some processes e. g. machining have a bad material utilization. To raise the competitiveness of SMEs, one approach is to improve the material utilization by decreasing scrap material (flash, chips). A possibility for a higher material utilization is cross wedge rolling (CWR), which is a flashless forming operation. Conventionally CWR uses expensive round wedge tools. This is only economic at large batch sizes due to high machine and tool cost. Most SMEs do not have such large batches.The aim of the project is a reduction of valuable materials (stainless steel, titanium) and energy consumption for SMEs in the European forging industry. One possibility is the usage of CWR tools in flat wedge configuration by which process costs can be decreased significantly for small and medium batch sizes. Such a CWR-machine has been built and tested under laboratory conditions, but is not in industrial use in the EU until now.Using CWR the material utilization shall be improved for two model product (turbine blade and heavy duty common rail) made of titanium and stainless steel. So far, the preforming methods lead to high amounts of flash. CWR of these materials needs further scientific research in order to enable a process with a narrow temperature field to avoid typical CWR-defects like voids in the work piece. For the model products tools in flat wedge configuration will be designed. A temperature sensor with a computer-based analysis method will be developed as online quality control, in order to avoid defects on the work pieces. In parallel, a CWR-machine will be developed for the special needs of SMEs. For industrial tests, the CWR-machine will be build up, the tools will be mounted and a batch will be produced. In comparison the conventional process chain including a machining, material savings up to 25 % will be possible using the project results. Dziedzina nauki natural scienceschemical sciencesinorganic chemistrytransition metalsengineering and technologymechanical engineeringmanufacturing engineeringsubtractive manufacturingengineering and technologyelectrical engineering, electronic engineering, information engineeringelectronic engineeringsensors Program(-y) FP7-SME - Specific Programme "Capacities": Research for the benefit of SMEs Temat(-y) SME-2013-1 - Research for SMEs Zaproszenie do składania wniosków FP7-SME-2013 Zobacz inne projekty w ramach tego zaproszenia System finansowania BSG-SME - Research for SMEs Koordynator IPH - INSTITUT FUR INTEGRIERTE PRODUCTION HANNOVER GEMEINNUTZIGE GESELLSCHAFT MBH Wkład UE € 45 000,00 Adres HOLLERITHALLEE 6 30419 Hannover Niemcy Zobacz na mapie Region Niedersachsen Hannover Region Hannover Rodzaj działalności Research Organisations Kontakt administracyjny Bernd-Arno Behrens (Prof.) Linki Kontakt z organizacją Opens in new window Koszt całkowity Brak danych Uczestnicy (6) Sortuj alfabetycznie Sortuj według wkładu UE Rozwiń wszystko Zwiń wszystko OMTAS OTOMOTIV TRANSMISYON AKSAMI SANAYI VE TICARET ANONIM SIRKETI Turcja Wkład UE € 344 827,31 Adres KARAYOLU UZERI E5 41400 KOCAELI Zobacz na mapie Rodzaj działalności Private for-profit entities (excluding Higher or Secondary Education Establishments) Kontakt administracyjny Gürbüz Güzey (Mr.) Linki Kontakt z organizacją Opens in new window Strona internetowa Opens in new window Koszt całkowity Brak danych OMS Spa Włochy Wkład UE € 234 772,55 Adres Viale Stazione 11/15 10080 Salassa TO Zobacz na mapie Rodzaj działalności Private for-profit entities (excluding Higher or Secondary Education Establishments) Kontakt administracyjny Claudio Olivero (Dr.) Linki Kontakt z organizacją Opens in new window Strona internetowa Opens in new window Koszt całkowity Brak danych AURRENAK S COOP Hiszpania Wkład UE € 288 360,62 Adres CALLE VITORIALANDA 15 01010 VITORIA ALAVA Zobacz na mapie Region Noreste País Vasco Araba/Álava Rodzaj działalności Private for-profit entities (excluding Higher or Secondary Education Establishments) Kontakt administracyjny Borja Lizari (Mr.) Linki Kontakt z organizacją Opens in new window Strona internetowa Opens in new window Koszt całkowity Brak danych HERMANN ERATZ Niemcy Wkład UE € 179 410,59 Adres KIRCHHORDER STRASSE 94 44229 DORTMUND Zobacz na mapie Rodzaj działalności Private for-profit entities (excluding Higher or Secondary Education Establishments) Kontakt administracyjny Hermann Eratz (Mr.) Linki Kontakt z organizacją Opens in new window Strona internetowa Opens in new window Koszt całkowity Brak danych PROFACTOR GMBH Austria Wkład UE € 12 127,50 Adres IM STADTGUT D1 4407 STEYR GLEINK Zobacz na mapie Region Westösterreich Oberösterreich Steyr-Kirchdorf Rodzaj działalności Research Organisations Kontakt administracyjny Andrea Möslinger (Ms.) Linki Kontakt z organizacją Opens in new window Strona internetowa Opens in new window Koszt całkowity Brak danych FUNDACION TECNALIA RESEARCH & INNOVATION Hiszpania Wkład UE € 10 501,43 Adres PARQUE CIENTIFICO Y TECNOLOGICO DE GIPUZKOA, PASEO MIKELETEGI 2 20009 DONOSTIA-SAN SEBASTIAN (GIPUZKOA) Zobacz na mapie Region Noreste País Vasco Gipuzkoa Rodzaj działalności Research Organisations Kontakt administracyjny Inaki Perez (Mr.) Linki Kontakt z organizacją Opens in new window Strona internetowa Opens in new window Koszt całkowity Brak danych