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Content archived on 2024-06-18

Sintering Behavior in Steels containing New Alloying Systems

Objective

Powder Metallurgy (PM) is a Sustainable Manufacturing Technique which allows producing cost effective, near-net-shape metallic products by die-pressing metal powder followed by sintering at elevated temperature to consolidate the material. In the last years, the increasing cost and volatility in prices of the common alloying elements (Cu, Ni and Mo), demands the research of new alloying alternatives to maintain a competitive position. This work considers the possibility of introducing elements such as Mn and Si, extremely effective for improving properties but very sensitive to oxidation. Previous studies have shown the potential good properties of materials produced by mixing plain iron base powder with small amounts of an Fe-Mn-Si master alloy. However, in order for these master alloys to become a real alternative, they still need to gain the credibility of the PM-users. This project is aimed to define optimum conditions for processing steels containing Fe-Mn-Si, providing enough experimental data to evaluate the robustness of the final product. Firstly, oxidation/reduction reactions between solid and gaseous phases will be studied with advanced thermal analysis techniques coupled with mass spectroscopy. Secondly, sintering conditions will be optimized, maximizing properties while reducing cost. Evaluation of mechanical properties and fracture mechanisms will show the actual effect of oxides on mechanical properties to decide whether or not is worth improving the processing conditions to aim complete reduction of oxides. The final step is a study of robustness where a number of samples will be sintered and tested after performing deviations from the optimum conditions. The aim is to evaluate the sensitivity of the product to changes in the process. The results from this project are expected to position Fe-Mn-Si master alloys as a real option in the PM-market, by enforcing their reliability and providing suitable processing-guidelines to the PM parts manufacturers.

Fields of science (EuroSciVoc)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

FP7-PEOPLE-2013-IEF
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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

MC-IEF - Intra-European Fellowships (IEF)

Coordinator

TECHNISCHE UNIVERSITAET WIEN
EU contribution
€ 186 783,60
Address
KARLSPLATZ 13
1040 Wien
Austria

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Region
Ostösterreich Wien Wien
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

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