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Optimized Industrial HIPIMS system for coating Plastic Injection Moulds

Objective

In recent years an innovative magnetron sputtering technique named high power pulsed/impulse magnetron sputtering (HPPMS/HIPIMS) has emerged. It is characterized by a high degree of ionization of the sputtered material which makes it a very attractive deposition technique for enhancing and tailoring coating properties. Extremely dense, hard, well adherent and smooth coatings are obtained.
However, after fourteen years of developments, the real up-scaling and industrialization of this promising technology has not been achieved. The main problem is the mistaken assumption based just on including new HIPIMS power supplies into conventional sputtering systems.
This project aims to develop new HIPIMS deposition equipment capable to control process parameters (magnetic field strength and unbalance and pulsing configuration) in order to demonstrate that process-designed HIPIMS for specific application can result in superior coatings.
The target market for the developed coatings is the plastic injection moulding sector where there are high demands on surface quality of moulds. The main degradation mechanisms involved are adhesion, abrasion and corrosion of the surface; moreover, low adhesion of the plastic melt is necessary for reduction of release forces. HIPIMS technology offers outstanding advantages with respect to conventional coating technologies currently applied on moulds (PVD and electroplating) offering optimized performance against corrosion, sticking and wear.
This project gives FLUBETECH the opportunity to evaluate the requirements and benefits (both technical and economical) that the launch of an optimized concept of HIPIMS, repetitive and easy to scale-up, will entail for them. Phase 1 of this project will assess the technical feasibility and commercial potential of the breakthrough innovation that Flubetech wants to exploit and commercialize. The outcome of this study will be a detailed business plan.

Fields of science (EuroSciVoc)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-SMEInst-2014-2015

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Coordinator

FLUBETECH S.L.
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
CTRA NACIONAL N 150 KM 14
08225 Terrassa Barcelona
Spain

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Este Cataluña Barcelona
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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