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Aluminium Scrap: Open access database for impurity levels-microstructure-property and methods to recover properties in high impurity scrap

Objective

Aluminium (Al) alloys are extensively used in transport (28%), construction (35%) and engineering (27%) sectors. The total Al in use is expected to increase from 600 million tonnes in 2013 to one billion tonnes by 2020, thus creating a large metal bank for future recycling use. Currently primary Al production from bauxite ore is the primary source of Al metal supply to industry. Since primary aluminium production is an energy intensive process and the world's bauxite deposits are limited, the use of Al scrap accumulated from packaging, building, automotive and engineering sectors offers a sustainable solution to secure metal supply. However, the scrap from these sectors has higher levels impurities in particular with iron (Fe). Higher concentration of Fe is detrimental to the mechanical properties due to formation of harmful platelet structures of Fe-based intermetallics.

The overall aim for the fellowship is to develop solidification science based methods which enables the use of aluminium scrap alloys to produce high value aluminium products to support the rapid growth of Al. The objectives are (i) To develop methods to tolerate higher iron impurity concentrations in Al scrap alloys using model alloys containing impurities, through enhanced heterogeneous nucleation, intermetallic morphology control and restricting their growth (ii) to understand the solidification behaviour of scrap alloys by attempting to tackle the problem from thermodynamic analysis, engineering the microstructure through various approaches and an in-depth understanding of the behaviour of intermetallics using advanced tools, examine the effect of impurities on properties and to determine micro-mechanical properties of various synthetic iron based intermetallic phases, (iii) to build an open access database for impurity levels in scrap alloys-property-process dependence and to provide guidelines for Al component manufacturers on critical levels of impurities in specific alloys.

Fields of science (EuroSciVoc)

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Topic(s)

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Funding Scheme

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MSCA-IF-EF-ST - Standard EF

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Call for proposal

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(opens in new window) H2020-MSCA-IF-2014

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Coordinator

BRUNEL UNIVERSITY LONDON
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 195 454,80
Address
KINGSTON LANE
UB8 3PH UXBRIDGE
United Kingdom

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Region
London Outer London — West and North West Harrow and Hillingdon
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 195 454,80
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