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Cost-effective aluminium die casting for automotive industry

Objective

"We are a consortium integrated by two Italian SMEs with long track and complementary expertise in the metal casting sector, and we propose to industrialise and put in the market the process #FC21S for casting high performance, clean and cost-effective aluminium structural pieces for cars.
Currently there is a need in automotive industry for cutting fuel consumption and thus, gas emissions. The preferred way nowadays is to do so by incorporating light car pieces, maintaining the current performance concerning security, in order to comply both with the EU legislation and consumer needs. Aluminium die casted pieces solve the problem that the automotive industry have, addressing consumers’ needs and legislation requests.
#FC21S is an innovative aluminium die casting process in which a pioneer concentrated mould release agent is nebulised through micro-spraying specially designed, rendering pieces with better mechanical properties and enhanced impact resistance. The concentrated agent is used in an amount of 10 g per casted piece, instead of the 7 l per piece required with a regular mould release agent, what significantly reduces the heavily polluted waste streams, having as a consequence a cleaner and cheaper process. It is wax-free, what reduces the porosity in the aluminium casted piece, increasing its impact resistance. With this process we dramatically cut waste-streams and reduce the energy needed for the process, increasing productivity of the line.
The general objective of #FC21S is to set the manufacturing line of structural car pieces built in structural aluminium and die casted with a pioneer concentrated release agent in order to contribute to making better light-weight structural car pieces, for satisfying consumers and car manufacturing industry."

Fields of science (EuroSciVoc)

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Programme(s)

Multi-annual funding programmes that define the EU’s priorities for research and innovation.

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-SMEInst-2014-2015

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Coordinator

FONDERIE CERVATI S.R.L
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
VIA VALCAMONICA 21/S
25132 BRESCIA
Italy

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Nord-Ovest Lombardia Brescia
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00

Participants (1)

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