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DRY LAPping machine for water saving finishing processes in ceramic sector

Objective

Water is used in almost all ceramic processes. The production cycle of porcelain stoneware in particular, as all wet production cycles, uses large quantities of water and generates considerable quantities of sludge. Currently, a line that processes 1.000.000 sq/m of tiles per year requires approximately 113.000.000 litres of water and generates sludge that contains more than 600 tons of abraded dust. It is estimated that the European ceramics industry, to produce approximately 1.300 million sqm of tiles, consumes more than 30.000 million cube meters of water, compared to the 8 million used by a city of approximately 300,000 inhabitants. In addition, the market demand in ceramic sector requires more and more products to have high intrinsic technical characteristics (reduced absorption, high surface hardness, abrasion resistance) that are typical of porcelain stoneware. These features are obtained through mechanical finishing treatment (polishing and lapping) of fired tiles. Unfortunately, there is a negative side to machining surfaces after firing: it implies the use of a considerable amount of water and generates and equally large amount of sludge. This generates waste, which in addition to material removed, also contains process water.
The objective of the overall DRYLAP innovation project is to validate and launch on the market an innovative industrial process for the ceramic industries, that will allow to re virtually zero with respect to traditional production processes, the use of water. The DRYLAP project will focus on the finishing process of ceramic industry and it will aim at validating on the market a totally “dry” lapping machine that can be used to machine porcelain stoneware tiles compact paste ceramic products, that are the most commonly processed products in the European market.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-SMEInst-2016-2017

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Coordinator

BMR SPA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
VIA FATTORI 6
42019 SCANDIANO
Italy

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Nord-Est Emilia-Romagna Reggio nell’Emilia
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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