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Forming and Modular Integration of Thermoplastics

Objective

The main objective of FORMIT is to develop a modular tooling to integrate a wing upper skin and an external wing leading edge with several T-Shape and omega stringers. Skins will be laminated on the integration tool by Topic Manager with Automated Fiber Placement technology and stringer will be produced with an innovative continuous forming process patented by Applus. Both structures will be made of carbon fiber embedded in PEEK thermoplastic matrix. The conjunction of these two manufacturing technologies and thermoplastic composite enables an out-of-autoclave production process and curing final structure with low cost and high production rates. This project will be a step forward to manufacture an Outer External Wing out of autoclave and a morphing leading edge, which will result in a reduction in production costs, airplane fuel consumption and resilience to impact.
Feasibility of the technology will be assessed by several tests through a building block approach up to Level 2 (Element), including Level 1 (coupons) and physic-chemical analysis.
The selected process will be taken to TRL5, to demonstrate industrial feasibility. To achieve these objectives, main activities are:
• Design of a continuous manufacturing stringer process based on a well-know and proved Applus Forming approach;
• Definition and execution of Test Plan to assess main mechanical characteristics of the manufacturing trials of continuous stringer process;
• Tests performed following the building block approach on designed and manufactured coupons, elements and sub-components;
• Design of innovative and modular tooling to integrate these stringers to wing upper skin and leading edge;
• Manufacturing of 18 Thermoplastic T-stringer and 2 omega-stringers;
• Manufacturing and commissioning of 2 tooling to enable:
- The laminate of the wing upper skin and the integration with manufactured T- stringer.
- The laminate the leading edge skin and the integration of manufactured omega- stringers.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

CS2-IA - Innovation action

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-CS2-CFP03-2016-01

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Coordinator

LGAI TECHNOLOGICAL CENTER SA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 619 114,13
Address
RONDA DE LA FONT DEL CARME SN BELLATERRA CAMPUS DE LA UNIVERSITAT AUTONOMA DE BARCELONA
08193 CERDANYOLA DEL VALLES BARCELONA
Spain

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Region
Este Cataluña Barcelona
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 884 448,75

Participants (1)

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