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Contenuto archiviato il 2024-04-19

DEVELOPMENT OF HIGH QUALITY LINEAR LOW DENSITY POLYETHYLENE AND OPTIMISED PROCESSING FOR FILM BLOWING

Obiettivo


A trans-national collaboration has been initiated between experts in complementary activities. It has been possible to tailor a new resin which exhibits enhanced processing properties in their context of film blowing. In depth analysis performed on the rheology, molecular structure and end-use properties have allowed to identify the best combination of molecular weight, distribution and branching.

Further, a blown film extrusion line has been optimised in order to achieve challenging objectives. Important parts have been reviewed and optimised. New design has been suggested for the screw, the spiral mandrel die; tooling has followed. Also, other components of the extrusion line have been improved in order to achieve the objectives: the bubble cooling system has been improved while a winder with a higher take-up speed is used.

The analysis and optimisation of the flow in a complex extrusion line is a challenge in itself. Complex 3-D geometries have required the development of a new solver with improved computational performances. Calculation speed-up have been obtained, making it feasible to simulate realistic and complex industrial flow situations.
Linear low density polyethylene (LLDPE) is a thermoplastic material made in low pressure, low temperature reactors using ethylene and selected amounts of one or more alkene monomers. Despite intrinsic qualities, the production of LLDPE resins is limited by processing difficulties such as higher sensitivity to surface defects, higher machine power requirement, lower bubble stability and lower melt strength.

The objective of the project is threefold

- develop a new LLDPE resin overcoming the above limitations
- develop a new flexible blown film tailored to the new generation of LLDPE resins
- develop an efficient 3D Finite Element (FEM) Simulation code to assist in the resin and blown film development.

These goals will be achieved through cooperation between a resin manufacturer, a machine manufacturer, a resin transformer, a software company and two university research groups specialized in rheology and processing.

Invito a presentare proposte

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Meccanismo di finanziamento

CSC - Cost-sharing contracts

Coordinatore

POLYFLOW
Contributo UE
Nessun dato
Indirizzo
Place de l'Université 16
1348 Louvain-la-Neuve
Belgio

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Costo totale
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Partecipanti (4)