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Content archived on 2024-06-18

Processing and Upscaling of Fire-Resistant Nano-Filled Thermosetting Polyester Resin

Objective

Polyfire will develop and upscale techniques for processing halogen-free, fire-retardant nanocomposites and coatings based on unsaturated polyester resins and nanoclays. These materials will improve public safety and environmental impact by eliminating halogenated fire-retardants, which produce toxic combustion products. The ability of well-dispersed nanoparticles to enhance the fire-retardancy of thermoplastic polymers is well-established, but thermoset polyester has received relatively little attention. In a recent collaborative project, the fire-retardancy of polyester resin was dramatically improved on a lab scale by adding small amounts of organomodified nanoclay, along with significantly reduced amounts of other, non-halogen fire-retardant additives. However, significant further work is required to scale-up production and to assess the health and environmental impacts. This project will develop and upscale the nanoclay modification and will use novel mixing techniques to enable industrial-scale production of the nano-filled polyester. The project will generate turn-key solutions for easy integration into industrial SMEs. Nanocomposites and coatings will be produced and subjected to stringent tests. The technology will be demonstrated by producing 3 large-scale case study parts from construction, rail and marine sectors. Comprehensive health and environmental impact assessments will be conducted.

Fields of science (EuroSciVoc)

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Programme(s)

Multi-annual funding programmes that define the EU’s priorities for research and innovation.

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

FP7-NMP-2008-SMALL-2
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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

CP-FP - Small or medium-scale focused research project

Coordinator

NETCOMPOSITES LIMITED
EU contribution
€ 373 845,00
Address
BRIDGE WAY 4A BROOM BUSINESS PARK
S41 9QG Chesterfield
United Kingdom

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Region
East Midlands (England) Derbyshire and Nottinghamshire East Derbyshire
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

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Participants (10)

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