Project description
3D-printed solid oxide electrolysis fuel cell stacks that perform well under pressure
Solid oxide electrolysis (SOEL) cells convert steam (H20) and/or CO2 into H2 using a solid oxide (ceramic) electrolyte. They will play a key role in cleaner energy systems, enabling the production of H2 with a very small carbon footprint. Currently, their reliability and stability are compromised under the high-pressure conditions required for energy storage and transport applications. The EU-funded HyP3D project will solve this problem with innovative 3D-printed SOEL stacks that have unprecedented mechanical properties, embedded functionality and self-tightening capabilities. The project will target conversion of excess electricity from renewables into compressed H2 for gas grid injection and on-site generation at hydrogen refuelling stations.
Objective
Reliable and stable operation under pressure is one of the major challenges of currently existing Solid Oxide Electrolysis (SOEL) technologies for its ultimate application in relevant sectors such as energy storage and transport. The main goal of HyP3D is to overcome this barrier by delivering disruptive ultra-compact and lightweight high-pressure SOEL stacks, able to convert electricity into compressed hydrogen, for gas grid injection (P2G) and on-site generation in Hydrogen Refueling Stations (HRS).
HyP3D stacks are based on innovative 3D-printed SOEL cells with unprecedented mechanical properties, embedded functionality and self-tightening capabilities implemented by design. These unique advantages will allow operation at pressures above five bars without the need of unpractical, energy inefficient and costly pressure vessels, which is the only actual solution for pressurization despite their low reliability. Breakthrough HyP3D geometries will multiply by more than three times the volume and mass specific power density of conventional technologies (reaching 3.40kW/L and 1.10 kW/kg, respectively), resulting in pressurized SOEC stacks with a remarkably reduced footprint (one third of state-of-the-art stacks) and ultra-low use of raw materials (76% reduction). Moreover, the elimination of any vessel will increase the system efficiency, reduce the final cost and substantially simplify the scaling-up towards required MW-size systems.
The project is product-driven and involves industrial partners with proved experience in mass manufacturing of ceramics by 3D printing, glass-to-metal sealing and assembly of electrolysers, which will ensure, together with the presence of P2G and HRS stakeholders, competently covering the entire value-chain. HyP3D technology will be fabricated in a pilot line, which will ensure reaching stack level and validation at laboratory scale by 2025 (TRL=4).
Fields of science (EuroSciVoc)
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: https://op.europa.eu/en/web/eu-vocabularies/euroscivoc.
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: https://op.europa.eu/en/web/eu-vocabularies/euroscivoc.
- natural sciences chemical sciences electrochemistry electrolysis
- natural sciences mathematics pure mathematics geometry
- engineering and technology materials engineering ceramics
- engineering and technology environmental engineering energy and fuels fuel cells
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Keywords
Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)
Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)
Programme(s)
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
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HORIZON.2.5 - Climate, Energy and Mobility
MAIN PROGRAMME
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Topic(s)
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Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Funding Scheme
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
HORIZON-JU-RIA - HORIZON JU Research and Innovation Actions
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Call for proposal
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
(opens in new window) HORIZON-JTI-CLEANH2-2022-1
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Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.
08930 Sant Adria De Besos
Spain
The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.