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Advanced Processes Enabling Low cost and High Performing Large Scale Solid Oxide Electrolyser Production

Project description

A cost-effective approach to scaling solid oxide electrolyser cells

The EU-funded PilotSOEL project aims to develop solid oxide electrolyser (SOEL) cells operating at high temperatures, using scalable, low-cost manufacturing processes. The focus will be on scaling component production using less critical raw materials and increasing waste recycling. Researchers will introduce a novel water-based tape casting process for half-cell production and protective barrier layers to improve cell performance and durability at high current operation. A life-cycle assessment and techno-economic analysis will be performed to benchmark the new processes. The goal is to improve the SOEL processing manufacturing readiness level from 4 to 5. Project outcomes could strengthen Europe’s competitive position in the growing electrolysis technology market.

Objective

PilotSOEL will develop and demonstrate SOEL cells and stacks for high-current operation, applying advanced scalable manufacturing processes to enable SOEL production at much lower cost than for today’s state-of-the-art (SoA) products.
The project will focus on innovative upscalable and low-cost SOEL component manufacturing processes with reduced use of Critical Raw Materials (CRM) and waste recycling in the cell production processes, and increase the degree of automation in the stack assembly to reduce manufacturing cost.
The project will develop a novel environmentally friendly water-based tape casting process with a reduced number of process steps for half-cell production. Innovative thin protective barrier layers deposited by ALD and PVD, together with microstructural cell optimisation, will reduce the cell resistance, improving the cell performance and durability at high current operation. The dense and thin coating made by PVD will improve the oxidization resistance of the interconnector, allowing the use of cheaper alloys, and ensuring a long stack lifetime. A life-cycle assessment (LCA) and a techno-economic analysis (TEA) will be performed to benchmark the developed processes in PilotSOEL with the SoA SOEL production processes. The project is aiming to improve the SOEL processing MRL from MRL 4 at the beginning of the project to at least MRL 5 at the end of the project.
The PilotSOEL consortium is formed by experienced industries and research partners with complementary competences and well-defined roles in the project, including cell and cell component development (DTU, ELCAS, Naco, Beneq), interconnector coating development (Naco, ELCOY), stack development and stack assembly process automation (ELCOY), performance validation (DTU), and finally LCA/TEA (UL) of SOEL manufacture. PilotSOEL will ensure the competitive position of key European industries/SMEs in the rapidly growing world market for electrolysis technology, taking the leadership in this area.

Fields of science (EuroSciVoc)

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This project's classification has been validated by the project's team.

Keywords

Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)

Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-JU-RIA - HORIZON JU Research and Innovation Actions

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) HORIZON-JTI-CLEANH2-2022-2

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Coordinator

DANMARKS TEKNISKE UNIVERSITET
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 624 000,00
Address
ANKER ENGELUNDS VEJ 101
2800 Kongens Lyngby
Denmark

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Region
Danmark Hovedstaden Københavns omegn
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 624 000,00

Participants (5)

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