Objective "This project aims at a significant increase in the ecological and economic efficiency of today’s chemical processes by means of rational reactor design. Increasing economic pressure of European speciality chemicals producers from competitors of emerging economies requires the implementation of the latest progress in model-based reactor design and optimization into industrial practice. For this, the proposed project entangles a leading European speciality chemicals producer, LONZA, Switzerland, with a prime research site in Chemical Reaction Engineering and Reactor Design, FAU Erlangen, Germany.Current industrial production processes for speciality chemicals are commonly improved incrementally in an iterative trial-and-error approach. In order to pave the way for real breakthroughs in chemical reactor technology, a novel model-based design approach is required, which enables the design of innovative tailor-made reactors. As examples of high industrial relevance, three processes from LONZA are chosen for a thorough evaluation and optimization.Based on fundamental thermodynamic and kinetic data, the ESRs will apply a rigorous optimization strategy to define the optimal reaction conditions and to derive the best suited reactor design for each of the selected processes. Innovative additive manufacturing techniques such as Selective Electron Beam Melting enable the manufacturing of the reactor components, even with complex geometries. The identified reactor concepts are then experimentally evaluated and optimized at the laboratory scale in order to demonstrate the optimization potential for the application on the industrial level.With the optimized processes and the methods and tools at hand the European speciality chemicals industry is strengthened and excellently prepared for future competition. Moreover, the ESRs are trained in a highly interdisciplinary environment which will qualify them in a unique way for the needs of the European speciality chemical industry." Fields of science natural sciencesmathematicspure mathematicsgeometryengineering and technologymechanical engineeringmanufacturing engineeringadditive manufacturingnatural scienceschemical sciences Programme(s) FP7-PEOPLE - Specific programme "People" implementing the Seventh Framework Programme of the European Community for research, technological development and demonstration activities (2007 to 2013) Topic(s) FP7-PEOPLE-2013-ITN - Marie-Curie Action: "Initial Training Networks" Call for proposal FP7-PEOPLE-2013-ITN See other projects for this call Funding Scheme MC-ITN - Networks for Initial Training (ITN) Coordinator LONZA AG EU contribution € 73 530,33 Address Muenchensteinerstrasse 38 4002 Basel Switzerland See on map Region Schweiz/Suisse/Svizzera Nordwestschweiz Basel-Stadt Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Administrative Contact Juergen Riegler (Dr.) Links Contact the organisation Opens in new window Website Opens in new window Total cost No data Participants (1) Sort alphabetically Sort by EU Contribution Expand all Collapse all FRIEDRICH-ALEXANDER-UNIVERSITAET ERLANGEN-NUERNBERG Germany EU contribution € 594 926,60 Address SCHLOSSPLATZ 4 91054 Erlangen See on map Region Bayern Mittelfranken Erlangen, Kreisfreie Stadt Activity type Higher or Secondary Education Establishments Administrative Contact Franziska Müller (Ms.) Links Contact the organisation Opens in new window Website Opens in new window Total cost No data