Objective
Additive manufacturing (AM) offers unprecedented design freedom and the possibility to produce lightweight optimised components that are impossible to make with traditional techniques; or bespoke components that would otherwise be prohibitively expensive if produced in small volumes. Despite the significant progress made in AM, the surface roughness of parts produced by this method continues to be an issue.
Rough surface finish on AM parts causes wear, corrosion and fatigue, micro-cracks, poor tolerances, and is aesthetically displeasing. These negative characteristics often outweigh the positive ones of unlimited complexity of shapes and weight reduction benefits. Post-processing finishing methods exist for reducing roughness, but these can be costly and have limited effectiveness, particularly in relation to complex, high surface roughness components. As a result, the application of AM parts in industry is being constricted, particularly in the aerospace and medical industries, where the surface finish of components is highly critical.
We have developed PALMS (Plasma Additive Layer Manufacture Smoothing), an innovative cost-effective macro-polishing solution based on novel electrochemical plasma technology. The macro finish (10-50µm) AM parts are rapidly treated in a highly controlled manner in less than 20 minutes, leaving a uniform, smooth micro-finish (<0.1µm), resulting in considerably improved aesthetics and mechanical performance.
Our participation in the FTI programme, will allow us to accelerate the commercialisation process for the PALMS TRL6 technology and undertake innovation from the demonstration stage through to market uptake within 32 months after project start. In doing so, we will capture up to 3.0% of the global market by year 5 post project, generating combined revenues of over €68million with an IRR return on investment of 1063%, and the creation of over 160 new jobs.
Fields of science (EuroSciVoc)
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.
- natural sciences physical sciences plasma physics
- natural sciences mathematics pure mathematics geometry
- engineering and technology mechanical engineering manufacturing engineering additive manufacturing
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Programme(s)
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
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H2020-EC - Horizon 2020 Framework Programme
MAIN PROGRAMME
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H2020-EU.3. - PRIORITY 'Societal challenges
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H2020-EU.2. - PRIORITY 'Industrial leadership'
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Topic(s)
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Funding Scheme
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
IA - Innovation action
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Call for proposal
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
(opens in new window) H2020-FTIPilot-2016
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Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.
BL9 0RE BURY
United Kingdom
The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.