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Integrated Catalytic Recycling of Plastic Residues Into Added-Value Chemicals

Project description

Novel recycling technology for plastic waste

Climate change is putting pressure on people and governments to find novel eco-friendly solutions to increase recycling. Currently, around 70 % of Europe’s plastic waste isn’t recycled, either to economic or technical difficulties. This has resulted in massive amounts of waste being deposited at landfills or incinerated – both negatively affecting the environment. In this context, the EU-funded iCAREPLAST project will reverse this trend by introducing a novel methodology for increasing plastic waste recycling and encouraging a circular economy. This new methodology will allow for recycling the unrecycled plastic waste, by utilising a process that reduces energy costs, while also yielding products like carbon char and CO2 streams.

Objective

Approximately 70% of European plastic waste (18.5 mt/year) is not being recycled due to technical or economic reasons and are thus sent to landfill (27%) or incinerated (42%). This situation affects negatively the environment in terms of pollution and greenhouse gases emissions, as well as social perception regarding waste management, consumer’s products industry and policy makers.

iCAREPLAST addresses the cost and energy-efficient recycling of a large fraction of today’s non-recyclable plastics and composites from urban waste. Heterogeneous plastic mixtures will be converted into valuable chemicals (alkylaromatic) via chemical routes comprising sequential catalytic and separation steps. This multistage process will also yield carbon char and a pure CO2 stream as products, whilst it will present improved economic sustainability, operational flexibility and lower CO2 footprint thanks to (i) the energetic valorisation of gas by-products through innovative oxycombustion units integrated with efficient heat recovery; and (ii) the use of AI predictive control and real time optimisation. iCAREPLAST aims to demonstrate (TRL-7) the whole technology for plastic waste valorisation in a pilot plant able to process >100 kg/h of plastic. Advanced upstream waste sorting, pre-treatment and pyrolysis is strongly backed by previous demonstration activities and knowhow of the consortium, with profound knowledge of waste management and recycling market.

iCAREPLAST solution will enforce circular economy by substantially increasing the amount of recycled plastics to produce commodity products that can be used for virgin-quality polymers production or as raw materials for other processes in petrochemicals, fine chemicals, automotive and detergent/surfactants industries. As a result of its initial exploitation we will treat 250,000t of plastic waste which otherwise would have become landfill, converting it into 1,500t of alkylaromatics and 1,000t of aromatics.

Fields of science (EuroSciVoc)

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Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

IA - Innovation action

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-NMBP-ST-IND-2018-2020

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Coordinator

AGENCIA ESTATAL CONSEJO SUPERIOR DE INVESTIGACIONES CIENTIFICAS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 973 090,00
Address
CALLE SERRANO 117
28006 MADRID
Spain

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Region
Comunidad de Madrid Comunidad de Madrid Madrid
Activity type
Research Organisations
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 973 090,00

Participants (10)

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