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Intgrated manufacturing and production automation for the ceramic tile industry

Start date:1997-02-01

End date:2000-01-31

Project Acronym:

Project status:Completed

Coordinator

Organization name:Axiom Bildverarbeitungssysteme GmbH
Administrative contact Address
Name:David PHILLIPS  23A,Gartenfelderstrasse
13599
Berlin
DEUTSCHLAND

Region:BERLIN
Tel:+49-30-25493256
Fax:+49-30-25493299
E-mail:
URL: Organization Type:Other

Description


Objective:

Achievements:

General information: In a climate of world overproduction in ceramic tiles,
quality and price are the two key factors on which
European tile manufacturers will compete. Automation and
sensor based control techniques can deliver consistent
quality and provide cost savings.

The project aims to develop methods and tools to
implement an integrated and fully automatic production
plant, and specifically:

1. An integrated and intelligent information and control
system able to monitor, on line,machines, processes and
services (energy, water). Quality control procedures in
the areas of preventative maintenance, processes, energy
management and environmental impact. It is estimated that
machine down time can be reduced by 80%, in process
losses reduced by 25%, energy consumption reduced by 15%,
and achieve a 90% recycling of waste material and process
residual water.
2. Sensors to enable on line monitoring of critical
processes.
3. A modular and multivariable control system performing
real time knowledge based process control. The target is
to reduce product scrap to 1.2% and 2nd and 3rd quality
to less than 10% throughout the production cycles.

The developments will be implemented in life size
demonstration prototypes within a plant.

Project Details


Start date:1997-02-01

End date:2000-01-31

Duration:36 months

Project Reference:BRPR960305

Project cost:

Project Funding:

Programme Acronym: FP4-BRITE/EURAM 3

Programme type:Fourth Framework Programme

Subprogramme Area:Safety and reliability of production systems

Contract type:Cost-sharing contracts

URL:

Subject index:Electronics, Microelectronics, Safety, Industrial Manufacture
 

Results for this Project

Belt-transport monitoring system  05/08/2004 
Calibration and application of a measurement system for humidity sensor for the powder at the exit of theatomiser and for the tiles at the exit of the drier  05/08/2004 
Colour imaging system for complex surface analysis  05/08/2004 
Development of diagnostic system for structural integrity  05/08/2004 
Development of imaging system for particle distribution measurement  05/08/2004 
Flying spot scanner  05/08/2004 
Kiln closed loop control  05/08/2004 
Monitoring system (physical layer)  05/08/2004 
Non-contact ultrasonic system for density measurement  05/08/2004 
Preventative maintenance  05/08/2004 
Product tracking for error recovery and traceability  05/08/2004 
Production management system  05/08/2004 
Quality assurance sensor for automatic inspection of finished products - ATISTM: Integrale  05/08/2004 
Spray drier process closed loop control  05/08/2004 
Water depuration closed loop control  05/08/2004 

Other participants

Organization name:IMPERIAL COLLEGE OF SCIENCE, TECHNOLOGY AND MEDICINE
Administrative contact Address
Name:Andrew FORREST  DEPARTMENT OF MECHANICAL ENGINEERING
Exhibition Road
SW7 2BX
LONDON
UNITED KINGDOM

Region:SOUTH EAST (UK) GREATER LONDON
Tel:+44-171-5947053
Fax:+44-171-8238845
E-mail:
URL:http://www.nimblesite.com/xcittic/ Organization Type:Education,Other
 
Organization name:UNIVERSIDAD POLITECNICA DE VALENCIA
Administrative contact Address
Name:Pedro Albertos PEREZ  DEPARTMENT OF ENGINEERING OF SYSTEMS, COMPUTERS AND AUTOMATION
Camino de Vera
46022
VALENCIA
ESPAÑA

Region:ESTE COMUNIDAD VALENCIANA Valencia
Tel:+34-6-3877570
Fax:+34-6-3879579
E-mail:
URL: Organization Type:Education,Other
 
Organization name:UNIVERSITA POLITECNICA DELLE MARCHE
Administrative contact Address
Name:Enrico PRIMO TOMASINI  DIPARTIMENTO DI MECCANICA
Via Delle Brecce Bianche
60131
ANCONA
ITALIA

Region:CENTRO (I) MARCHE Ancona
Tel:+39-71-2204487
Fax:+39-71-2204813
E-mail:
URL: Organization Type:Education,Other
 
Organization name:Leonardo 1502 Ceramica Spl
Administrative contact Address
Name:Mauro GANDOLFI  Via G. Di Vittorio
40020
Casalfimanese
ITALIA

Region:EMILIA-ROMAGNA Bologna
Tel:+39-542-664111
Fax:+39-542-665170
E-mail:
URL: Organization Type:Other
 
Organization name:Gres de Nules SA
Administrative contact Address
Name:Miguel ANGEL BENGOCHEA  KM44.3,Carretera Valencia-Barcelona
12520
Nules
ESPAÑA

Region:ESTE COMUNIDAD VALENCIANA Castellon De La Plana
Tel:+34-64-672752
Fax:+34-64-674750
E-mail:
URL: Organization Type:Other
 

Record control number:35347




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