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Introduction of lightweight, low cost, hi-impact performing composites into the furniture industry

Start date:1999-01-01

End date:2000-12-31

Project Acronym:

Project status:Completed

Coordinator

Organization name:Aalto Ltd
Administrative contact Address
Name:Nick CASH  Coed Cae Lane
CF72 9HG
Pontyclun - Talbot Green
UNITED KINGDOM

Region:
Tel:
Fax:
E-mail:
URL: Organization Type:Other

Description


Objective:

Achievements: Task1 Components selected for prototyping; prototype performance criteria characterised; Health and Safety and environmental legislation governing established processes identified (this legislation also governs the handling and use of thermoplastic composites); SMEs visited to establish design philosophy for designing prototypes, and to identify ability to introduce new technology into existing manufacturing environments.
Task2 Detailed design and concept evaluation of identified prototypes; primary prototypes manufactured; manufacturing technology identified; primary prototypes evaluated; secondary prototypes designed.
Task5 Surface finishes identified; surface finishes sourced; determination of application parameters for surface finishes; trials with surface finishes to determine best application techniques; evaluation and report on performance of surface finishes.
Task6 Evaluation of environmental effects of existing processes and new technologies; evaluation and report of environmental study parameters (life cycle assessments).

General information: The objective of the project is to develop thermoplastic composite materials for the production of furniture in the educational, institutional and contract banking sectors. The material will have endurance characteristics and the ability to withstand abuse. Most traditional materials use within this sector are less flexible, less manipulative, heavier and are unfavourable to designers and product developers. The innovation will concern the recent advances in thermoplastic composite moulding technology which has resulted in the development of materials and processing techniques which are emission free. Additional benefits in terms of higher produdivity cost effectiveness and recyclability have also been demonstrated when compared to established processes. One of the greatest concerns across Europe relates to the emission of solvents during processing and finishing operations. Thermoset resins are used almost universally at present and pose a significant health hazard as well as manufacturing and storage problems. This project aims to address the emission of organic solvent and formaldehyde. The reinforced thermoplastic composite materials are totally inert and produce no fumes in operation. The innovation will adapt this technology onto a semi industrial scale and at a later stage to full industrial scale. Components will be produced and examined and tested and comparisons made with existing technologies. The process will be developed to meet the needs of the SMEs involved in the project. An environmental study will also be carried out determining the environmental effects this process of using thermoplastic composite materials to produce furniture components.

Project Details


Start date:1999-01-01

End date:2000-12-31

Duration:24 months

Project Reference:BRST985351

Project cost:

Project Funding:

Programme Acronym: FP4-BRITE/EURAM 3

Programme type:Fourth Framework Programme

Subprogramme Area:Materials engineering

Contract type:Cooperative research contracts

URL:

Subject index:Industrial Manufacture, Materials Technology
 

Other participants

Organization name:FIRA International Limited
Administrative contact Address
Name:Hayden DAVIES (MR) Maxwell Road
SG1 2EW
Stevenage
UNITED KINGDOM

Region:SOUTH EAST (UK) BEDFORDSHIRE, HERTFORDSHIRE Hertfordshire
Tel:
Fax:
E-mail:
URL: Organization Type:Research
 
Organization name:DKI PLAST A.S
Administrative contact Address
Name:Carl Erik NIELSEN  Erhvervsparken 7

GADSTRUP
DANMARK

Region:DANMARK Danmark Roskilde amt
Tel:
Fax:
E-mail:
URL:http://www.dkiplast.dk Organization Type:Industry
 
Organization name:AIDIMA - ASOCIACION PARA LA INVESTIGACION Y DESARROLLO EN LA INDUSTRIA DEL MUEBLE Y AFINES
Administrative contact Address
Name:Manuel I. BELANCHE PARICIO  P.O. Box 50
3C,Calle 3C, Parque Tecnológico de Valencia
46980
CAMPAMENTO/PATERNA
ESPAÑA

Region:ESTE COMUNIDAD VALENCIANA Valencia
Tel:
Fax:
E-mail:
URL: Organization Type:Research,Other
 
Organization name:Buckinghamshire College of Higher Education
Administrative contact Address
Name:Hew REID  Queen Alexandra Road
HP11 2JZ
High Wycombe
UNITED KINGDOM

Region:SOUTH EAST (UK) BERKSHIRE, BUCKINGHAMSHIRE, OXFORDSHIRE Buckinghamshire
Tel:
Fax:
E-mail:
URL: Organization Type:Education
 
Organization name:Furniture Industry Research Association
Administrative contact Address
Name:Christopher John GILL  Maxwell Road
SG1 2EW
Stevenage - Hertfordshire
UNITED KINGDOM

Region:SOUTH EAST (UK) BEDFORDSHIRE, HERTFORDSHIRE Hertfordshire
Tel:
Fax:
E-mail:
URL: Organization Type:Research
 
Organization name:Vetrotex International SA
Administrative contact Address
Name:Charles ST JOHN  Quai des Allobroges 767
73009
Chambéry
FRANCE

Region:CENTRE-EST RHÔNE-ALPES Savoie
Tel:
Fax:
E-mail:
URL: Organization Type:Other
 
Organization name:EURO - PROJECTS (LTTC) LTD.
Administrative contact Address
Name:Malcolm LORD  Off Brakback Road, Pocket Gate
LE12 8RS
Woodhouse Eaves - Leicestershire
UNITED KINGDOM

Region:EAST MIDLANDS LEICESTERSHIRE, NORTHAMPTONSHIRE Leicestershire
Tel:
Fax:
E-mail:
URL: Organization Type:Other
 
Organization name:Specialist Banking Furniture (International) Ltd
Administrative contact Address
Name:Adrian GOULD  Beach Road
BN9 0BX
New Haven
UNITED KINGDOM

Region:SOUTH EAST (UK) SURREY, EAST-WEST SUSSEX West Sussex
Tel:
Fax:
E-mail:
URL: Organization Type:Other
 
Organization name:Federico Giner SA
Administrative contact Address
Name:Federico GINER ROYO 
46760
Tavernes Valldigna
ESPAÑA

Region:ESTE COMUNIDAD VALENCIANA Valencia
Tel:
Fax:
E-mail:
URL: Organization Type:Other
 
Organization name:Perfil Madera SA
Administrative contact Address
Name:Luis PINON  Pol. Industrial del Mijares 15
12550
Castellon
ESPAÑA

Region:ESTE COMUNIDAD VALENCIANA Castellon De La Plana
Tel:
Fax:
E-mail:
URL: Organization Type:Other
 

Record control number:46903




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