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Versalite tooling for roll bending of sections

Start date:1999-12-15

End date:2000-06-14

Project Acronym:

Project status:Completed

Coordinator

Organization name:METAALBEWERKING EN HANDELSONDERNEMING DE STAALMEESTERS BV
Administrative contact Address
Name:H. KELLENAERS  Geijsterseweg - Westhaven 12
5861 BL
WANSSUM
NEDERLAND

Region:ZUID-NEDERLAND LIMBURG (NL) Noord-Limburg
Tel:
Fax:
E-mail:
URL: Organization Type:Other

Description


Objective: In the metalworking industry, the bending of sections (tubes, profiles) is steadily gaining significance. Available section-bending techniques cover a wide range of product shapes and manufacturing conditions, but there remains a need for improved process flexibility, especially in a context of increasing product diversity and decreasing batch sizes. One of the bottlenecks of the roll-bending process is the section-uniqueness of the tools. The proposed research aims at evolving this technique by developing a new kind of tooling that incorporates flexible components (of synthetic rubber) and is thus able of supporting a range of different sections. Implementation of this versatile tooling is to increase the efficiency in the workshop. Except for the direct benefit of lower manufacturing costs, throughput time will be reduced and flexibility increased: no specific tooling has to acquire anymore, where changes in machine configuration will be minimised. In effect, a 60-80% reduction in tooling expenses, accompanied by an increase in productivity of up to 12,5% and a reduction in throughput time of 60-75% for new products are anticipated.

Achievements:

General information:

Project Details


Start date:1999-12-15

End date:2000-06-14

Duration:6 months

Project Reference:G1ST-CT-1999-00036

Project cost:30000 EURO

Project Funding:22500 EURO

Programme Acronym: FP5-GROWTH

Programme type:Fifth Framework Programme

Subprogramme Area:Key Action Innovative Products, Processes and Organisation

Contract type:Exploratory awards

URL:

Subject index:Economic Aspects, Industrial Manufacture, Innovation, Technology Transfer, Safety, Environmental Protection
 

Other participants

Organization name:FACCIN S.R.L.
Administrative contact Address
Name:Nicola FACCIN  Via Remedello 1
25010
ACQUAFREDDA
ITALIA

Region:LOMBARDIA Brescia
Tel:
Fax:
E-mail:
URL: Organization Type:Other
 

Record control number:52209




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