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DEVELOPMENT OF FLEXIBLE, SUSTAINABLE AND AUTOMATED PLATFORM FOR HIGH ACCURACY MANUFACTURING OPERATIONS IN MEDIUM AND LARGE COMPLEX COMPONENTS USING SPHERICAL ROBOT AND LASER TRACKER ON OVERHEAD CRANE

Objective

The main objective is to design a flexible and sustainable platform that automates high precision manufacturing operations in mid- and large sized parts or structures (typically from 10 meters long and above) and to develop a full scale demonstrator. The proposed system will consist in a conventional spherical robot mounted on a simple structure such as an overhead travelling crane, controlled by a friendly high-level control system with the suitable ICT support. This structure will be able to cover a very large working area, releasing the 100% of shop-floor, and will allow the robot or set of robots to have a huge workspace. It is planned for the working area to be split into discrete areas, by dividing it into sectors shaped as three-dimensional cubes. Using the latest technology in laser tracker a system will be developed to continuously monitor the position of the robot, and to adapt its behaviour to the on-going measurement, thus achieving the excellent accuracy expected (ie. a tolerance of ±0.4mm in a 100 meters long part). As result the new development will allow very precise manufacturing processes of mid- and large sized complex parts and structures, with tolerances very similar to the high-accuracy achieved for smaller parts standards, not yet reached for large parts in the current state of the art. Furthermore, European factories, including SMEs, will be able to have a very flexible multi-process manufacturing machine, with a very low investment, compared to big machines the accuracy of which is based on their mechanical design.

Call for proposal

FP7-2012-NMP-ICT-FoF
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Coordinator

FUNDACION AITIIP
Address
Poligono Empresarium, Calle Romero N 12-14
50720 Zaragoza
Spain

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Activity type
Research Organisations
Administrative Contact
Berta Gonzalvo (Ms.)
EU contribution
€ 767 198,16

Participants (8)

ACCIONA CONSTRUCCION SA
Spain
EU contribution
€ 202 416
Address
Avenida De Europa 18 Parque Empresarial
28108 Alcobendas

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Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Administrative Contact
Miguel Angel Paris (Dr.)
CML SAS

Participation ended

France
Address
Rue Robert Schuman 14
44800 Saint Herblain
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Administrative Contact
Guillaume Bernardin (Mr.)
CSEM CENTRE SUISSE D'ELECTRONIQUE ET DE MICROTECHNIQUE SA - RECHERCHE ET DEVELOPPEMENT
Switzerland
EU contribution
€ 609 518
Address
Rue Jaquet Droz 1
2000 Neuchatel

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Activity type
Research Organisations
Administrative Contact
Alexander Steinecker (Dr.)
INDUSTRIAS ELECTROMECANICAS GH SOCIEDAD ANONIMA
Spain
EU contribution
€ 249 418,80
Address
Barrio Salbatore
20200 Beasain Gipuzkoa

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Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Administrative Contact
Iñigo Alonso (Mr.)
TEAMNET INTERNATIONAL SA
Romania
EU contribution
€ 384 840
Address
Strada Mihai Bravu 10
100550 Ploiesti

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Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Administrative Contact
Mircea Cotoros (Mr.)
APLICACIONES DE ENERGIAS SUSTITUTIVAS SL

Participation ended

Spain
EU contribution
€ 36 356,34
Address
Poligono Malpica - Alfinden Calle Sabina 13
50171 La Puebla De Alfinden Zaragoza
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Administrative Contact
Javier Rodriguez (Mr.)
LEICA GEOSYSTEMS AG
Switzerland
EU contribution
€ 229 046,70
Address
Heinrich-wild-strasse 201
9435 Heerbrugg

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Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Administrative Contact
Markus Steiner (Mr.)
ESPACE 2001 SA
Luxembourg
EU contribution
€ 282 206
Address
Boulevard Royal 5-7 Residence Rome Ii
2449 Luxembourg

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Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Administrative Contact
Michael Kleinkes (Dr.)