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Validate of TSAA coating technology. Development of procedures and standards manual. Technical and economical study

Objective

The proposed project will focus on the validation of a TSAA process, including pre- and post-treatment, which is defined by the topic manager, and its implementation in industrial scale. An existing industrial plant, which will be selected by the topic manager, will be benchmarked with respect to the number and dimensioning of the components of the plant and its periphery with respect to the technical requirements for the process. The process itself will be performed in laboratory- and pilot scale to verify the reproducibility of the process for given aluminium alloy(s) and to characterize and quantify the properties of the surface of specimens after each step of the TSAA process. Failure mode analyses, such as FTA (failure tree analysis), DRBFM (Design review based on failure mode) and FEMS (Failure modes and effects analysis) will be performed. Knowledge-based analysis of the process and the relevant parameters, such as temperature and filtration, as well as the aforementioned failure mode analysis, will lead to the definition of process sheets and risk assessment plan. Environmental analysis of the process will consider chemicals used – also with respect to REACh compliance -, exhaust fumes (especially in the working area), waste and waste water output. As far as possible, recycling routs for process waters and chemical components will be analysed and suggested. Risk analysis will also include possible health risks in the working area, which can origin by incorrect use of chemicals or waste. The results of the analysis of environmental and health risks will be included into the process sheets and risk assessment plan. Data and process-relevant knowledge gained during the aforementioned analysis steps will finally lead to elaboration of a manufacturing plan and compilation of a Process procedures and standard manual.

Field of science

  • /engineering and technology/materials engineering/coating and films
  • /engineering and technology/environmental engineering/waste management/waste water
  • /natural sciences/chemical sciences/inorganic chemistry/inorganic compounds

Call for proposal

SP1-JTI-CS-2012-03
See other projects for this call

Funding Scheme

JTI-CS - Joint Technology Initiatives - Clean Sky

Coordinator

CEST KOMPETENZZENTRUM FUR ELEKTROCHEMISCHE OBERFLACHENTECHNOLOGIE GMBH
Address
Viktor Kaplan Strasse 2
2700 Wiener Neustadt
Austria
Activity type
Research Organisations
EU contribution
€ 33 575,01
Administrative Contact
Norica-Carmen Godja (Mrs.)

Participants (1)

HIRTENBERGER ENGINEERED SURFACES GMBH
Austria
EU contribution
€ 34 880,76
Address
Leobersdorfer Strasse 31-33
2552 Hirtenberg
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Administrative Contact
Selma Hansal (Dr.)