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Integrated Control and Sensing for Sustainable Operation of Flexible Intensified Processes

Informazioni relative al progetto

ID dell’accordo di sovvenzione: 636942

Stato

Progetto concluso

  • Data di avvio

    1 Gennaio 2015

  • Data di completamento

    31 Dicembre 2017

Finanziato da:

H2020-EU.2.1.5.3.

  • Bilancio complessivo:

    € 5 997 550

  • Contributo UE

    € 5 997 550

Coordinato da:

BAYER AKTIENGESELLSCHAFT

Germania

Obiettivo

Intensified continuous processes are a key innovation of the last decade for the production of high quality, high value and customer-specific products at competitive prices in a sustainable fashion. To realize the potential of this technology, key steps must be made towards long-term stable, tightly controlled and fully automated production. The goal of the CONSENS project is to advance the continuous production of high-value products meeting high quality demands in flexible intensified continuous plants by introducing novel online sensing equipment and closed-loop control of the key product parameters. CONSENS will focus on flexible continuous plants but the results will be transferable also to large-scale continuous processes.
The research and development is driven by industrial case studies from three different areas, spanning the complete value chain of chemical production: complex organic synthesis, speciality polymers, and formulation of complex liquids.
Innovative PAT technology will be developed for online concentration measurements (mid-resolution process NMR), for the online non-invasive measurement of rheological properties of complex fluids, and for continuous measurements of fouling in tubular reactors. New model-based adaptive control schemes based on innovative PAT technology will be developed. The project results will be validated in industrial pilot plants for all three types of processes, including validation in production containers that have been developed in the F3 Factory project. Further, methods for sensor failure monitoring, control performance monitoring and engineering support for PAT-based solutions will be developed.
The exploitation of the new technologies will be facilitated by a tool for technology evaluation and economic impact assessment. A Cross-sectorial Advisory Board supports the transfer of PAT technologies and adaptive control to neighboring sectors of the European processing industry.
Leaflet | Map data © OpenStreetMap contributors, Credit: EC-GISCO, © EuroGeographics for the administrative boundaries

Coordinatore

BAYER AKTIENGESELLSCHAFT

Indirizzo

Kaiser-Wilhem-Allee 1
51373 Leverkusen

Germania

Tipo di attività

Private for-profit entities (excluding Higher or Secondary Education Establishments)

Contributo UE

€ 914 000

BAYER TECHNOLOGY SERVICES GMBH

Indirizzo

Kaiser-Wilhelm-Allee
51373 Leverkusen

Germania

Tipo di attività

Private for-profit entities (excluding Higher or Secondary Education Establishments)

Partecipanti (14)

ARKEMA FRANCE SA

Francia

Contributo UE

€ 139 500

TECHNISCHE UNIVERSITAT DORTMUND

Germania

Contributo UE

€ 626 000

NEDERLANDSE ORGANISATIE VOOR TOEGEPAST NATUURWETENSCHAPPELIJK ONDERZOEK TNO

Paesi Bassi

Contributo UE

€ 804 865

PROCTER & GAMBLE SERVICES COMPANY NV

Belgio

Contributo UE

€ 312 210

CLARIANT PRODUKTE (DEUTSCHLAND) GMBH

Germania

Contributo UE

€ 400 000

INVITE GMBH

Germania

Contributo UE

€ 645 023,75

BASF SE

Germania

Contributo UE

€ 300 250

BUNDESANSTALT FUER MATERIALFORSCHUNG UND -PRUEFUNG

Germania

Contributo UE

€ 365 000

UNIVERSITA DEGLI STUDI DI CAGLIARI

Italia

Contributo UE

€ 207 000

KROHNE MESSTECHNIK GMBH

Germania

Contributo UE

€ 326 875

RHODIA OPERATIONS

Francia

Contributo UE

€ 300 625

INNO TSD

Francia

Contributo UE

€ 210 875

COATEX SAS

Francia

Contributo UE

€ 188 326,25

ATLAN-TEC SYSTEMS GMBH

Germania

Contributo UE

€ 257 000

Informazioni relative al progetto

ID dell’accordo di sovvenzione: 636942

Stato

Progetto concluso

  • Data di avvio

    1 Gennaio 2015

  • Data di completamento

    31 Dicembre 2017

Finanziato da:

H2020-EU.2.1.5.3.

  • Bilancio complessivo:

    € 5 997 550

  • Contributo UE

    € 5 997 550

Coordinato da:

BAYER AKTIENGESELLSCHAFT

Germania