Objective Background:Production of high integrity components in Europe must use smart manufacturing methods to be efficient in use of scarce materials and other resources, and must ensure its environmental impact is minimised. Advanced manufacturing techniques, such as metal powder bed 3D printing, can ensure that production of aerospace parts is carried out with resource efficiency. However, such techniques are today struggling with technical and reliability consistency for use in production. Arcam is a Swedish SME who uniquely design and supply electron beam additive manufacturing (EBM) machines. Objective:The aim of this work is to overcome key obstacles concerning future requirements for EBM 3D printing for production of aerospace parts through the integration of two enabling technologies. The work will develop and integrate a novel plasma cathode electron source with an EBM machine focusing on realising the enhanced capabilities of low maintenance, consistent manufacturing performance and higher productivity. Also, development and integration of an array probe device will provide quantified quality assurance of machine manufacturing readiness. The key research challenges will be the design of the electron source and optics and the development of new build procedures making best use of the new source.Expected Results The verified design of a plasma cathode electron source will enable high integrity 3D printing of metal parts. Arcam will supply equipment with this technology to large industrial companies for efficient production of parts. The equipment will enable the wider adoption of EBM leading to efficient use of materials – particularly strategic titanium alloys and nickel based super alloys at first. Increased equipment sales are expected to boost Arcam’s growth over the next 5-10 years leading to faster adoption of 3D printing for large scale production. The results will be disseminated to existing and potential end-user clients in aerospace and other sectors. Fields of science natural sciencescomputer and information sciencessoftwareengineering and technologyelectrical engineering, electronic engineering, information engineeringelectronic engineeringcontrol systemsnatural scienceschemical sciencesinorganic chemistrytransition metalsengineering and technologymechanical engineeringmanufacturing engineeringadditive manufacturingmedical and health sciencesmedical biotechnologyimplants Programme(s) H2020-EU.2.1.2. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies Main Programme H2020-EU.2.3.1. - Mainstreaming SME support, especially through a dedicated instrument Topic(s) NMP-25-2014 - Accelerating the uptake of nanotechnologies, advanced materials or advanced manufacturing and processing technologies by SMEs Call for proposal H2020-SMEInst-2014-2015 See other projects for this call Sub call H2020-SMEINST-2-2014 Funding Scheme SME-2 - SME instrument phase 2 Coordinator ARCAM AB Net EU contribution € 1 648 035,00 Address KROKSLATTS FABRIKER 27A 431 37 MOLNDAL Sweden See on map SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes Region Södra Sverige Västsverige Västra Götalands län Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 2 494 400,00