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Advanced shearography kit and a robotic deployment platform for on-site inspection of wind turbine blades

Advanced shearography kit and a robotic deployment platform for on-site inspection of wind turbine blades

Objective

To achieve a thorough investigation for defect presence on a wind turbine blade, close inspection is required. This implies either trained staff tied with ropes on the blade or dismantling and transferring the blade in a workshop environment. While blade dismantling is scarcely used because it requires very long downtime, human inspection also involve a relatively high delay.
A solution to this problem is to utilize specially designed platforms that can reach the blade and implement faster inspections on site. However, current systems are not very agile or cannot reach close enough to the blade in order to use a high quality nondestructive technique. Hence, they are mostly used to carry out mere visual inspections.
To deal with the aforementioned challenge, our team will commercialize WInspector. WInspector consists of an agile robotic platform able to climb up the wind turbine tower and deploy an advanced Digital Shearography kit that carries out the inspection of a blade at a depth of up to 50mm.
Users of WInspector benefit through early detecting emerging defects unseen in a visual inspection performed by competing solutions, with a significantly lower downtime for the WTB, and free of dangerous human labor.
We have tested and validated the capabilities of WInspector in relevant environment and based on feedback received by wind farm operators, including project participant Gamesa and Iberdola (who has supported us in writing for this application), we are now ready to take the next steps and complete product development allowing us to bring WInspector into the market.
Our vision is to grow our businesses by €19.88 million in gross sales by 2023 and keep growing at 58.8% annually from 2023 onwards. Through our business growth, we will create 181 new jobs.
It is our strong belief that the Fast Track to Innovation Pilot is the ideal financial instrument for us to accelerate the procedures required for commercialization.
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Coordinator

WRS MARINE INSPECTIONS AND SERVICES BV

Address

Boelewerf 1 D E
2987 Vd Ridderkerk

Netherlands

Activity type

Private for-profit entities (excluding Higher or Secondary Education Establishments)

EU Contribution

€ 382 515

Participants (5)

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INNORA PROIGMENA TECHNOLOGIKA SYSTIMATA KAI YPIRESIES AE

Greece

AINOOUCHAOU PLIROFORIKI AE

Greece

EU Contribution

€ 346 964,63

SIEMENS GAMESA RENEWABLE ENERGY INNOVATION & TECHNOLOGY S.L.

Spain

EU Contribution

€ 279 112,50

TWI LIMITED

United Kingdom

EU Contribution

€ 695 825

LONDON SOUTH BANK UNIVERSITY LBG

United Kingdom

EU Contribution

€ 613 522,50

Project information

Grant agreement ID: 700986

Status

Closed project

  • Start date

    1 March 2016

  • End date

    31 May 2019

Funded under:

H2020-EU.3.

H2020-EU.2.

  • Overall budget:

    € 2 750 193,39

  • EU contribution

    € 2 317 939,63

Coordinated by:

WRS MARINE INSPECTIONS AND SERVICES BV

Netherlands