The LASIMM project aim is to develop a large scale flexible hybrid additive/subtractive machine based on a modular architecture which is easily scalable. The machine will feature capabilities for additive manufacture, machining, cold-work, metrology and inspection that will provide the optimum solution for the hybrid manufacturing of large engineering parts of high integrity, with cost benefits of more than 50% compared to conventional machining processes.
For large scale engineering structures material needs to be deposited at a relatively high rate with exceptional properties and excellent integrity. To ensure this the machine is based on wire + arc additive manufacture for the additive process. A unique feature of the machine will be the capability for parallel manufacturing featuring either multiple deposition heads or concurrent addition and subtraction processes. To facilitate parallel manufacturing the machine architecture is based on robotics. To ensure that the surface finish and accuracy needed for engineering components is obtained for the subtractive step a parallel kinematic motion robot is employed. This robot is also used for application of cold work by rolling between passes. This ensures that material properties can be better than those of forged material.
A key part of this project is the development of ICT infrastructure and toolboxes needed to programme and run the machine. The implementation of parallel manufacturing is extremely challenging from a software perspective and this will be a major activity within the project.
To deliver this extremely demanding and ambitious project a well-balanced expert team has been brought together. There are ten partners comprising six companies, two Universities and two research institutes. Two of the companies are SMEs and there are three end users from the renewable energy, construction and aerospace sectors. The consortium also features the whole of the supply chain needed to produce such a machine.
Field of science
- /engineering and technology/mechanical engineering/manufacturing engineering/subtractive manufacturing
- /engineering and technology/environmental engineering/energy and fuels/renewable energy
- /engineering and technology/mechanical engineering/manufacturing engineering
- /engineering and technology/electrical engineering, electronic engineering, information engineering/electronic engineering/robotics
Call for proposal
See other projects for this call
Funding SchemeRIA - Research and Innovation action
SW11 4AN London
MK43 0QF Marston Moretaine
GU14 0NZ Farnborough