Friction stir processing based local damage mitigation and healing in aluminium alloys

Project Information

ALUFIX

Grant agreement ID: 716678

DOI 10.3030/716678

Project closed

EC signature date 21 November 2016

Start date 1 January 2017

End date 31 December 2022

Funded under

• EXCELLENT SCIENCE - European Research Council (ERC)

Total cost € 1 497 446,89

EU contribution € 1 497 446,89

Coordinated by

UNIVERSITE CATHOLIQUE DE LOUVAIN
Belgium

Publications

Peer reviewed articles (33)

Avoiding abnormal grain growth in thick 7XXX aluminium alloy friction stir welds during T6 post heat treatments

Author(s): Matthieu B. Lezaack, Aude Simar
Published in: Materials Science and Engineering: A, Issue 807, 2021, Page(s) 140901, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/j.msea.2021.140901

Efficient optimization methodology for laser powder bed fusion parameters to manufacture dense and mechanically sound parts validated on AlSi12 alloy

Author(s): Julie Gheysen, Matthieu Marteleur, Camille van der Rest, Aude Simar
Published in: Materials & Design, Issue 199, 2021, Page(s) 109433, ISSN 0264-1275
Publisher: Elsevier BV
DOI: 10.1016/j.matdes.2020.109433

Design of a metallic glass dispersion in pure copper by friction stir processing

Author(s): Marie-Noëlle Avettand-Fènoël, Nelson Netto, Aude Simar, M. Marinova, Roland Taillard
Published in: Journal of Alloys and Compounds, Issue 27(6), 2022, Page(s) 164522, ISSN 0925-8388
Publisher: Elsevier BV
DOI: 10.1016/j.jallcom.2022.164522

Manufacturing high strength aluminum matrix composites by friction stir processing: An innovative approach

Author(s): Nelson Netto, Lv Zhao, Jeroen Soete, Grzegorz Pyka, Aude Simar
Published in: Journal of Materials Processing Technology, Issue 283, 2020, Page(s) 116722, ISSN 0924-0136
Publisher: Elsevier BV
DOI: 10.1016/j.jmatprotec.2020.116722

A new physical simulation tool to predict the interface of dissimilar aluminum to steel welds performed by friction melt bonding

Author(s): T. Sapanathan, N. Jimenez-Mena, I. Sabirov, M.A. Monclús, J.M. Molina-Aldareguía, P. Xia, L. Zhao, A. Simar
Published in: Journal of Materials Science & Technology, Issue 35/9, 2019, Page(s) 2048-2057, ISSN 1005-0302
Publisher: Allerton Press Inc.
DOI: 10.1016/j.jmst.2019.05.004

Fatigue crack nucleation and growth in laser powder bed fusion AlSi10Mg under as built and post-treated conditions

Author(s): Juan Guillermo Santos Macías, Chola Elangeswaran, Lv Zhao, Jean-Yves Buffière, Brecht Van Hooreweder, Aude Simar
Published in: Materials and Design, Issue 210, 110084, 2021, ISSN 0264-1275
Publisher: Elsevier BV
DOI: 10.1016/j.matdes.2021.110084

Fostering crack deviation via local internal stresses in Al/NiTi composites and its correlation with fracture toughness

Author(s): Lv Zhao, Lipeng Ding, Jeroen Soete, Hosni Idrissi, Greet Kerckhofs, Aude Simar
Published in: Composites Part A: Applied Science and Manufacturing, Issue 126, 2019, Page(s) 105617, ISSN 1359-835X
Publisher: Pergamon Press Ltd.
DOI: 10.1016/j.compositesa.2019.105617

Nanoscale periodic gradients generated by laser powder bed fusion of an AlSi10Mg alloy

Author(s): Williams Lefebvre, Grégory Rose, Pauline Delroisse, Eric Baustert, Fabien Cuvilly, Aude Simar
Published in: Materials & Design, Issue 197, 2021, Page(s) 109264, ISSN 0264-1275
Publisher: Elsevier BV
DOI: 10.1016/j.matdes.2020.109264

Unveiling damage sites and fracture path in laser powder bed fusion AlSi10Mg: Comparison between horizontal and vertical loading directions

Author(s): Lv Zhao, Juan Guillermo Santos Macías, Thierry Douillard, Zhenhuan Li, Aude Simar
Published in: Materials Science and Engineering: A, Issue 807, 2021, Page(s) 140845, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/j.msea.2021.140845

On the formation of antiphase boundaries in Fe4Al13 intermetallics during a high temperature treatment

Author(s): Lipeng Ding, Thaneshan Sapanathan, Dominique Schryvers, Aude Simar, Hosni Idrissi
Published in: Scripta Materialia, Issue 215, 2022, Page(s) 114726, ISSN 1359-6462
Publisher: Pergamon Press Ltd.
DOI: 10.1016/j.scriptamat.2022.114726

Hot isostatic pressing of laser powder bed fusion AlSi10Mg: parameter identification and mechanical properties

Author(s): Juan Guillermo Santos Macías; Lv Zhao; David Tingaud; Brigitte Bacroix; Grzegorz Pyka; Camille van der Rest; Laurence Ryelandt; Aude Simar
Published in: Journal of Materials Science, Vol. Special issue on Additive Manufacturing (2022), Issue 4, 2022, ISSN 1573-4803
Publisher: Springer
DOI: 10.1007/s10853-022-07027-9

Understanding the ductility versus toughness and bendability decoupling of large elongated and fine grained Al 7475 - T6 alloy

Author(s): Matthieu B. Lezaack, Florent Hannard, Aude Simar
Published in: Material Science and Engineering A, Issue 839, 2022, Page(s) 142816, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/j.msea.2022.142816

On the complete interface development of Al/Cu magnetic pulse welding via experimental characterizations and multiphysics numerical simulations

Author(s): Jisuai S. Li, Thaneshan Sapanathan, R.N. Raoelison, Y.L. Hou, Aude Simar, M. Rachik
Published in: Journal of Materials Processing Technology, Issue 296, 117185, 2021, ISSN 0924-0136
Publisher: Elsevier BV
DOI: 10.1016/j.jmatprotec.2021.117185

Damage mechanisms in selective laser melted AlSi10Mg under as built and different post-treatment conditions

Author(s): Lv Zhao, Juan Guillermo Santos Macías, Lipeng Ding, Hosni Idrissi, Aude Simar
Published in: Materials Science and Engineering: A, Issue 764, 2019, Page(s) 138210, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/j.msea.2019.138210

Influence on microstructure, strength and ductility of build platform temperature during laser powder bed fusion of AlSi10Mg

Author(s): Juan Guillermo Santos Macías, Thierry Douillard, Lv Zhao, Eric Maire, Grzegorz Pyka, Aude Simar
Published in: Acta Materialia, Issue 201, 2020, Page(s) 231-243, ISSN 1359-6454
Publisher: Elsevier BV
DOI: 10.1016/j.actamat.2020.10.001

A new healing strategy for metals: Programmed damage and repair

Author(s): Mariia Arseenko, Florent Hannard, Lipeng Ding, Lv Zhao, Eric Maire, Julie Villanova, Hosni Idrissi and Aude Simar
Published in: Acta Materialia, Issue 238, 2022, Page(s) 118241, ISSN 1359-6454
Publisher: Elsevier BV
DOI: 10.1016/j.actamat.2022.118241

Mean-field model analysis of deformation and damage in friction stir processed Mg-C composites

Author(s): Aude Simar, Anne Mertens, Sophie Ryelandt, Francis Delannay, Laurence Brassart
Published in: Materials Science and Engineering: A, Issue 723, 2018, Page(s) 324-333, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/j.msea.2018.03.043

On the Prediction of Hot Tearing in Al-to-Steel Welding by Friction Melt Bonding

Author(s): N. Jimenez-Mena, P. J. Jacques, J. M. Drezet, A. Simar
Published in: Metallurgical and Materials Transactions A, Issue 49/7, 2018, Page(s) 2692-2704, ISSN 1073-5623
Publisher: ASM International
DOI: 10.1007/s11661-018-4618-z

Compression behavior of lattice structures produced by selective laser melting: X-ray tomography based experimental and finite element approaches

Author(s): Yasin Amani, Sylvain Dancette, Pauline Delroisse, Aude Simar, Eric Maire
Published in: Acta Materialia, Issue 159, 2018, Page(s) 395-407, ISSN 1359-6454
Publisher: Elsevier BV
DOI: 10.1016/j.actamat.2018.08.030

Residual stresses of friction melt bonded aluminum/steel joints determined by neutron diffraction

Author(s): N. Jimenez-Mena, T. Sapanathan, J.M. Drezet, T. Pirling, P.J. Jacques, A. Simar
Published in: Journal of Materials Processing Technology, Issue 266, 2019, Page(s) 651-661, ISSN 0924-0136
Publisher: Elsevier BV
DOI: 10.1016/j.jmatprotec.2018.11.030

Ductilisation and fatigue life enhancement of selective laser melted AlSi10Mg by friction stir processing

Author(s): Juan Guillermo Santos Macías, Chola Elangeswaran, Lv Zhao, Brecht Van Hooreweder, Jérôme Adrien, Eric Maire, Jean-Yves Buffière, Wolfgang Ludwig, Pascal J. Jacques, Aude Simar
Published in: Scripta Materialia, Issue 170, 2019, Page(s) 124-128, ISSN 1359-6462
Publisher: Pergamon Press Ltd.
DOI: 10.1016/j.scriptamat.2019.05.044

On the interplay between intermetallic controlled growth and hot tearing susceptibility in Al-to-steel welding with additional interlayers

Author(s): N. Jimenez-Mena, A. Simar, P.J. Jacques
Published in: Materials & Design, Issue 180, 2019, Page(s) 107958, ISSN 0264-1275
Publisher: Elsevier BV
DOI: 10.1016/j.matdes.2019.107958

Unveiling the impact of the effective particles distribution on strengthening mechanisms: A multiscale characterization of Mg+Y2O3 nanocomposites

Author(s): C. Mallmann, F. Hannard, E. Ferrié, A. Simar, R. Daudin, P. Lhuissier, A. Pacureanu, M. Fivel
Published in: Materials Science and Engineering: A, Issue 764, 2019, Page(s) 138170, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/j.msea.2019.138170

Ductilization of selective laser melted Ti6Al4V alloy by friction stir processing

Author(s): Chunjie Huang, Xingchen Yan, Lv Zhao, Min Liu, Wenyou Ma, Weibing Wang, Jeroen Soete, Aude Simar
Published in: Materials Science and Engineering: A, Issue 755, 2019, Page(s) 85-96, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/j.msea.2019.03.133

Enhancement of toughness of Al-to-steel Friction Melt Bonded welds via metallic interlayers

Author(s): Norberto Jimenez-Mena, Pascal J. Jacques, Lipeng Ding, Nicolas Gauquelin, Dominique Schryvers, Hosni Idrissi, Francis Delannay, Aude Simar
Published in: Materials Science and Engineering: A, Issue 740-741, 2019, Page(s) 274-284, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/J.MSEA.2018.10.101

Comparison of residual stresses obtained by the crack compliance method for parts produced by different metal additive manufacturing techniques and after friction stir processing

Author(s): Lv Zhao, Juan Guillermo Santos Macías, Adrien Dolimont, Aude Simar, Edouard Rivière-Lorphèvre
Published in: Additive Manufacturing, Issue 36, 2020, Page(s) 101499, ISSN 2214-8604
Publisher: Elsevier BV
DOI: 10.1016/j.addma.2020.101499

Property prediction and crack growth behavior in cold sprayed Cu deposits

Author(s): Chunjie Huang, Mariia Arseenko, Lv Zhao, Yingchun Xie, Andreas Elsenberg, Frank Gaertner, Aude Simar, Thomas Klassen
Published in: Materials and Design, Issue 206, 109826, 2021, ISSN 0264-1275
Publisher: Elsevier BV
DOI: 10.1016/j.matdes.2021.109826

High temperature in situ SEM assessment followed by ex situ AFM and EBSD investigation of the nucleation and early growth stages of Fe-Al intermetallics

Author(s): T. Sapanathan, I. Sabirov, P. Xia, M.A. Monclús, J.M. Molina-Aldareguía, P.J. Jacques, A. Simar
Published in: Scripta Materialia, Issue 200, 2021, Page(s) 113910, ISSN 1359-6462
Publisher: Pergamon Press Ltd.
DOI: 10.1016/j.scriptamat.2021.113910

Friction stir welding/processing of metals and alloys: A comprehensive review on microstructural evolution

Author(s): A. Heidarzadeh, S. Mironov, R. Kaibyshev, G. Çam, A. Simar, A. Gerlich, F. Khodabakhshi, A. Mostafaei, D.P. Field, J.D. Robson, A. Deschamps, P.J. Withers
Published in: Progress in Materials Science, 2020, Page(s) 100752, ISSN 0079-6425
Publisher: Pergamon Press Ltd.
DOI: 10.1016/j.pmatsci.2020.100752

Microstructure and loading direction dependent hardening and damage behavior of laser powder bed fusion AlSi10Mg

Author(s): Lubin Song, Lv Zhao, Lipeng Ding, Yaxin Zhu, Minsheng Huang, Aude Simar, Zhenhuan Li
Published in: Material Science and Engineering A, Issue 2022, 832, 2022, Page(s) 142484, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/j.msea.2021.142484

Towards ductilization of high strength 7XXX aluminium alloys via microstructural modifications obtained by friction stir processing and heat treatments

Author(s): Matthieu Baudouin Lezaack; Florent Hannard; Lv Zhao; Lv Zhao; A. Orekhov; A. Orekhov; Jérôme Adrien; Arttu Miettinen; Arttu Miettinen; Arttu Miettinen; Hosni Idrissi; Hosni Idrissi; Aude Simar
Published in: Materialia, Issue 101248, 2021, ISSN 2589-1529
Publisher: Elsevier
DOI: 10.1016/j.mtla.2021.101248

Combined numerical and experimental estimation of the fracture toughness and failure analysis of single lap shear test for dissimilar welds

Author(s): Norberto Jimenez-Mena; Thaneshan Sapanathan; Pascal Jacques; Aude Simar
Published in: Engineering Fracture Mechanics, Issue 249, 107756, 2021, ISSN 0013-7944
Publisher: Pergamon Press Ltd.
DOI: 10.48550/arxiv.2104.13506

Review on the correlation between microstructure and mechanical performance for laser powder bed fusion AlSi10Mg

Author(s): Lv Zhao, Lubin Song, Juan Guillermo Santos Macías, Yaxin Zhu, Minsheng Huang, Aude Simar, Zhenhuan Li
Published in: Additive Manufacturing, Issue 56, 2022, Page(s) 102914, ISSN 2214-8604
Publisher: Elsevier BV
DOI: 10.1016/j.addma.2022.102914

Book chapters (1)

Friction Stir Processing for Architectured Materials

Author(s): Aude Simar, Marie-Noëlle Avettand-Fènoël
Published in: Architectured Materials in Nature and Engineering - Archimats, Issue 282, 2019, Page(s) 195-229, ISBN 978-3-030-11941-6
Publisher: Springer International Publishing
DOI: 10.1007/978-3-030-11942-3_7

Other (2)

Lightening the load of aluminium alloys, vulgarisation paper

Author(s): Aude Simar
Published in: EU Researcher, Issue summer 2020, 2020, Page(s) 59
Publisher: EU Researcher

Extended durability for high strength aluminium alloys, vulgarisation paper

Author(s): Aude Simar, Florent Hannard, Matthieu B. Lezaack, Juan Guillermo Santos Macías, Lv Zhao, Grzegorz Pyka
Published in: Innovation News Network, Issue Issue 4, 2020
Publisher: The Innovation Platform