Project description DEENESFRITPL Making it all add up: optimised additive manufacturing for large metallic structures Additive manufacturing (AM) began as a great way to prototype one-off or expensive parts. It relies on building up components of complex geometries in layers of material without the need for expensive moulds and post-processing that generates lots of scraps and uses more time, energy and resources. Optimising AM technologies for large and expensive metallic components such as those used in aeroplanes could have a significant impact on the competitive position of the European aerospace sector. The EU-funded MOnACO project will develop the design protocol and required tools for the redesign and production of large-scale aerospace structures via AM to support this effort. Show the project objective Hide the project objective Objective AM technologies are layer-based and tool-free manufacturing processes, which represent a direct interface between the virtual product development and the real-world production of final products. As fundamental part of the “industrial internet of things” (IIoT), AM is considered to be a flexible solution for a demand-driven supply of individualized products. Especially the LBM technology is considered predestined for industrial production due to its intrinsic characteristic of processing metal additively. Moreover, physical properties similar to the ones of conventionally manufactured parts are achievable. LBM enables the flexible and fast production of near net-shape metal parts with up to 100 % density.MOnACO aims at the design optimization and successful additive manufacturing (AM) of a large-scale (diameter of 1 m) aircraft engine’s component via laser beam melting (LBM) technology. The project contains the development of new design guidelines and tools for the redesign of large-scale LBM structures and the implementation of the complete AM process chain.In accordance to the topic description (JTI-CS2-2018-CfP08-ENG-01-32 ), the approach splits into three main tasks: Component analysis, design and optimization; additive manufacturing optimization and validation; component design experimental investigation. Fields of science natural sciencescomputer and information sciencesinternetengineering and technologymechanical engineeringvehicle engineeringaerospace engineeringaircraftengineering and technologymechanical engineeringmanufacturing engineeringadditive manufacturingnatural sciencesphysical sciencesopticslaser physics Keywords Additive Manufacturing AM Laser Beam Melting LBM Programme(s) H2020-EU.3.4. - SOCIETAL CHALLENGES - Smart, Green And Integrated Transport Main Programme H2020-EU.3.4.5.5. - ITD Engines Topic(s) JTI-CS2-2018-CfP08-ENG-01-32 - Optimized UHPE flow path cooling design and testing using advanced manufacturing techniques Call for proposal H2020-CS2-CFP08-2018-01 See other projects for this call Funding Scheme IA - Innovation action Coordinator TECHNISCHE UNIVERSITAT HAMBURG Net EU contribution € 380 625,00 Address AM SCHWARZENBERG CAMPUS 1 21073 Hamburg Germany See on map Region Hamburg Hamburg Hamburg Activity type Higher or Secondary Education Establishments Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 380 625,00 Participants (2) Sort alphabetically Sort by Net EU contribution Expand all Collapse all AUTODESK LIMITED United Kingdom Net EU contribution € 268 462,25 Address ONE DISCOVERY PLACE, COLUMBUS DRIVE GU14 0NZ Farnborough See on map Region South East (England) Hampshire and Isle of Wight North Hampshire Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Links Contact the organisation Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 383 517,50 TECHNISCHE UNIVERSITAET DRESDEN Germany Net EU contribution € 258 250,00 Address HELMHOLTZSTRASSE 10 01069 Dresden See on map Region Sachsen Dresden Dresden, Kreisfreie Stadt Activity type Higher or Secondary Education Establishments Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 258 250,00
