Project description DEENESFRITPL Building lighter, faster trains of the future The next generation of passenger trains will be lighter and more cost and energy efficient. This requires the use of composite technologies, which face barriers for full implementation, such as their high cost. The modular design of interiors and low-cost manufacturing of vehicle parts will be just as important. The EU-funded CARBODIN project will manufacture car body shell parts and lighter doors and improve the interior design of passenger trains. It will also combine different production techniques, automation concepts, introduction of co-cured and co-bonded composite parts, and multi-material integrated joints and inserts. In addition, predictive maintenance will be reinforced by testing intelligent sensor nodes. CARBODIN will also facilitate the design of attractive train interiors by developing a configuration tool based on virtual reality. Show the project objective Hide the project objective Objective The success of the European rail system requires cost-efficient passenger trains with high capability and reliability. The development of these high demanding trains involves a concerted effort in improving a comprehensive range of elements. CARBODIN contributes to this effort by combining the research effort along with the future CFM-IP1-01-2019 and the ongoing CFM-IP1-01-2017 projects to manufacture car body shell parts, doors and to improve the interior design of passenger trains. CARBODIN will improve car body shell manufacture by exploring the possibilities offered by composite materials. To this end, CARBODIN advocates for a modular tooling to manufacture a wide range of parts of varying size. In addition, the proposed process will combine different production techniques, automation concepts, introduction of co-cured and co-bonded composite parts and multi-material integrated joints and inserts. Besides, predictive maintenance will be reinforced by testing intelligent sensor nodes. Composite materials will also be the core idea for cost-efficient doors with reduced LCC. The creation of modular tooling combined with 3D technology will enable the production of lighter doors with enhanced thermal and acoustic properties in the door and its vicinity. CARBODIN will facilitate the design of attractive train interiors by developing a configuration tool based on virtual reality. This will be complemented by innovative manufacturing tools for interior components. Other strategies for improving cost-effectiveness of manufacturing processes such as the integration of low-volt circuits in panels will be also explored. CARBODIN also aims at improving the performance of the future HMI system through a European survey to identify key interactions such as drivers’ gestures or voices. CARBODIN will benefit from a strong multidisciplinary consortium, made of 14 partners from 7 countries, committed to the mentioned actions towards maximisation of the project’s impact. Fields of science engineering and technologymechanical engineeringmanufacturing engineeringengineering and technologymaterials engineeringcompositessocial sciencessociologyindustrial relationsautomationengineering and technologyelectrical engineering, electronic engineering, information engineeringelectronic engineeringsensorsnatural sciencescomputer and information sciencessoftwaresoftware applicationsvirtual reality Keywords SHM Modular tooling for composite Automated manufacturing multi-material joints & inserts door accessibility & comfort VR configuration tool Modular interior design HMI LV circuits in composite Programme(s) H2020-EU.3.4. - SOCIETAL CHALLENGES - Smart, Green And Integrated Transport Main Programme H2020-EU.3.4.8.1. - Innovation Programme 1 (IP1): Cost-efficient and reliable trains Topic(s) S2R-OC-IP1-01-2019 - Advanced Car body shells for railways and light material and innovative doors and train modularity Call for proposal H2020-S2RJU-2019 See other projects for this call Sub call H2020-S2RJU-OC-2019 Funding Scheme RIA - Research and Innovation action Coordinator FUNDACIO EURECAT Net EU contribution € 754 997,69 Address AVENIDA UNIVERSITAT AUTONOMA 23 08290 Cerdanyola Del Valles (Barcelona) Spain See on map Region Este Cataluña Barcelona Activity type Research Organisations Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 754 997,69 Participants (13) Sort alphabetically Sort by Net EU contribution Expand all Collapse all ETHNIKO KENTRO EREVNAS KAI TECHNOLOGIKIS ANAPTYXIS Greece Net EU contribution € 239 618,48 Address CHARILAOU THERMI ROAD 6 KM 57001 Thermi Thessaloniki See on map Region Βόρεια Ελλάδα Κεντρική Μακεδονία Θεσσαλονίκη Activity type Research Organisations Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 239 618,48 ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE Spain Net EU contribution € 353 987,50 Address CALLE RELVA TORNEIROS 27A 36410 Porrino See on map Region Noroeste Galicia Pontevedra Activity type Research Organisations Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 353 987,50 RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN Germany Net EU contribution € 155 624,09 Address TEMPLERGRABEN 55 52062 Aachen See on map Region Nordrhein-Westfalen Köln Städteregion Aachen Activity type Higher or Secondary Education Establishments Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 155 624,09 UNIVERSITA DEGLI STUDI DI ROMA LA SAPIENZA Italy Net EU contribution € 254 625,00 Address Piazzale Aldo Moro 5 00185 Roma See on map Region Centro (IT) Lazio Roma Activity type Higher or Secondary Education Establishments Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 254 625,00 UNIVERSITE POLYTECHNIQUE HAUTS-DE-FRANCE France Net EU contribution € 158 062,49 Address LE MONT HOUY 59313 Valenciennes Cedex 9 See on map Region Hauts-de-France Nord-Pas de Calais Nord Activity type Higher or Secondary Education Establishments Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 158 062,49 EURNEX e. V. Germany Net EU contribution € 122 125,00 Address HARDENBERGSTRASSE 12 10623 Berlin See on map Region Berlin Berlin Berlin Activity type Research Organisations Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 122 125,00 UNION INTERNATIONALE DES CHEMINS DE FER France Net EU contribution € 225 375,00 Address RUE JEAN REY 16 75015 Paris See on map SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes Region Ile-de-France Ile-de-France Paris Activity type Other Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 225 375,00 VYZKUMNY USTAV ZELEZNICNI, AS Czechia Net EU contribution € 50 625,00 Address Novodvorska 1698 14201 Praha Branik See on map Region Česko Praha Hlavní město Praha Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 50 625,00 CG RAIL - CHINESISCH-DEUTSCHES FORSCHUNGS- UND ENTWICKLUNGSZENTRUM FUER BAHN- UND VERKEHRSTECHNIK DRESDEN GMBH Germany Net EU contribution € 247 375,00 Address FREIBERGER STR. 33 01067 Dresden See on map Region Sachsen Dresden Dresden, Kreisfreie Stadt Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Links Contact the organisation Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 247 375,00 FORSTER SYSTEM-MONTAGE-TECHNIK GMBH Germany Net EU contribution € 357 387,50 Address HEINRICH-WERNER-STRASSE 1A 03149 Forst See on map SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes Region Brandenburg Brandenburg Spree-Neiße Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Links Contact the organisation Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 357 387,50 MASATS SA Spain Net EU contribution € 188 687,50 Address POLIG. IND. SALELLES, CALLE MESTRE ALAPONT SN 08253 Sant Salvador De Guardiola See on map Region Este Cataluña Barcelona Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Links Contact the organisation Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 188 687,50 ENDEGO SP. Z O.O. Poland Net EU contribution € 188 937,50 Address SAMUELA LINDEGO 1C 30 148 KRAKOW See on map Region Makroregion południowy Małopolskie Miasto Kraków Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Links Contact the organisation Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 188 937,50 COMPOSITES ARAGON SL Participation ended Spain Net EU contribution € 36 939,81 Address CTRA COGULLADA 20 NAVE 12 PARQUE TECNOLOGICO COGULLADA 50014 Zaragoza See on map SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes Region Noreste Aragón Zaragoza Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Links Contact the organisation Opens in new window Website Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Total cost € 36 939,81