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Multimaterial airframes based on 3D joints between AM metals and carbon-fiber composites

Objective

The aim of MIMOSA Project is the development of joined multi-material structures with new concepts able to exploit the digital and hybrid processes in order to achieve higher technological and economic performances with respect to current traditional joints. Furthermore, MIMOSA will lead to the application of circularity of materials and production by integrating the recycling, starting from the ideation phase of product and business. These ambitions and associated needs will be achieved with innovative technology and competitive process for multi-material joints between AlSi10Mg alloy for additive manufacturing (AM) and composites (CFRP, carbon fiber-reinforced polymers). The project proposes new joint concept design, after-service materials regeneration (50% of metals and 90% of CFRP), weight (-51%) and lead time (-65%) reduction and overall process environmental footprint reduction. A prototype of vertical stabilizer (VS) structure will be fabricated and analyzed as the business case of the Project. At the end of the Project, TRL6 is expected by starting at TRL3. Many aerostructures are composed of CFRP skin and metal parts coupled by rivets. However this kind of joint shows some drawbacks: (1) long time for assembling, (2) loss of fibers integrity due to rivet holes, (3) rivets payload, (4) joint surfaces treatment with paints needed, (5) rivets failure issues, (6) hard inspection and maintenance of rivets. MIMOSA Project will go beyond the state of the art in building aircraft structures by providing: (1) scientific research-driven integration of different design fields and fabrication processes, (2) new AM-CFRP multi-material joint concept, (3) reduced waste of materials thanks to recycling and associated economic value generation, (4) enhancement of process performances of energy consumption, lead-time and cost, (5) fabrication of a vertical stabilizer prototype (OB4) for narrow body airliners with the new AM-CFRP joint as business case.

Coordinator

POLITECNICO DI TORINO
Net EU contribution
€ 1 121 347,50
Address
Corso Duca Degli Abruzzi 24
10129 Torino
Italy

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Region
Nord-Ovest Piemonte Torino
Activity type
Higher or Secondary Education Establishments
Other funding
€ 0,00

Participants (7)

JOANNEUM RESEARCH FORSCHUNGSGESELLSCHAFT MBH
Austria
Net EU contribution
€ 811 775,50
Address
Leonhardstrasse 59
8010 Graz

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Region
Südösterreich Steiermark Graz
Activity type
Research Organisations
Other funding
€ 0,00
LEONARDO - SOCIETA PER AZIONI
Italy
Net EU contribution
€ 605 750,00
Address
Piazza Monte Grappa 4
00195 Roma

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Region
Centro (IT) Lazio Roma
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
VEPLAS VELENJSKA PLASTIKA DD
Slovenia
Net EU contribution
€ 805 270,00
Address
Cesta Simona Blatnika 11
3320 Velenje

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Slovenija Vzhodna Slovenija Savinjska
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
F3NICE AS
Norway
Net EU contribution
€ 895 250,00
Address
Sjokrigsskoleveien 15
5165 Laksevag

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Norge Vestlandet Vestland
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
GBP METAL GROUP SL
Spain
Net EU contribution
€ 533 875,00
Address
Paseo Pla De La Mezquita 14
46800 Xativa

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Este Comunitat Valenciana Valencia/València
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
TUV ITALIA SRL
Italy
Net EU contribution
€ 303 021,25
Address
Fulvio Testi 280/6
20126 Milano

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Region
Nord-Ovest Lombardia Milano
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
Third-party

Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.

BYTEST SRL
Italy
Net EU contribution
€ 399 180,00
Address
Via Pisa 12
10088 Volpiano

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Nord-Ovest Piemonte Torino
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00