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Sustainable Hydrogen and Aluminothermic Reduction Process for Manganese, its alloys and Critical Raw Materials Production

Objective

Decarbonization of processes, scarcity of raw materials and Europe independence on key resources, valorisation of industrial waste are all key and strong challenges the EU metallurgy industry is facing and will have to deal with in the next decades to remain sustainable while keeping its economic competitiveness. This is particularly true for the manganese (Mn) & Mn ferroalloys industries. HAlMan represents a game changer in the metallurgical industry in view of developing sustainable processes with low carbon footprint, low energy consumption, no solid waste generation, valorisation of secondary raw materials from mining and metallurgical industry. HAlMan will demonstrate at TRL 7 an integrated process to produce Mn metal and Mn alloys from Mn ores and Mn-containing waste by using hydrogen and secondary aluminum (Al) sources as reductants. As metallurgical processes have large share in CO2 emission, decarbonization in metallurgical industry is essential to operate metal production in Europe. The benefits of the HAlMan innovative process will go beyond Mn and Mn Ferroalloys industries, and it presents a unique intersectoral approach in circular economy where:
• Al-containing dross/scrap, and waste from ferromanganese industry are valorised to produce directly new Al-Mn master alloys for Al and Steel industries
• metallurgical grade alumina (the feedstock for Al production, produced almost exclusively from Bauxite which is a CRM for EU) is produced via a zero-carbon footprint process
• the extraction of critical raw materials, including REEs, from the alumina production process by-products will be demonstrated
• the production of manganese oxide and cell fabrication for lithium-ion battery applications will be demonstrated.
Additionally, HAlMan project studies heat and hydrogen recovery from process gas to improve process economy and yield. Significant activities on Life cycle assessment, Business development, dissemination and communication will be carried.

Coordinator

NORGES TEKNISK-NATURVITENSKAPELIGE UNIVERSITET NTNU
Net EU contribution
€ 1 817 841,25
Address
Hogskoleringen 1
7491 Trondheim
Norway

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Region
Norge Trøndelag Trøndelag
Activity type
Higher or Secondary Education Establishments
Other funding
€ 0,00

Participants (13)

OFZ, AS
Slovakia
Net EU contribution
€ 85 881,00
Address
Siroka 381
027 41 Oravsky Podzamok

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Region
Slovensko Stredné Slovensko Žilinský kraj
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 36 806,50
MINTEK
South Africa
Net EU contribution
€ 887 936,88
Address
Malibongwe Drive 200
2125 Randburg

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Activity type
Research Organisations
Other funding
€ 0,00
SINTEF AS
Norway
Net EU contribution
€ 874 375,00
Address
Strindvegen 4
7034 Trondheim

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Region
Norge Trøndelag Trøndelag
Activity type
Research Organisations
Other funding
€ 0,00
WIT BERRY
Latvia
Net EU contribution
€ 97 102,25
Address
Lacplesa 23/18
LV-3002 Jelgava

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Latvija Latvija Zemgale
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 41 615,25
ETHNICON METSOVION POLYTECHNION
Greece
Net EU contribution
€ 842 398,00
Address
Heroon Polytechniou 9 Zographou Campus
157 80 Athina

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Region
Κεντρικός Τομέας Αθηνών Aττική Αττική
Activity type
Higher or Secondary Education Establishments
Other funding
€ 539,50
MAX PLANCK INSTITUT FUR EISENFORSCHUNG GMBH
Germany
Net EU contribution
€ 751 370,00
Address
Max Planck Strasse 1
40237 Dusseldorf

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Region
Nordrhein-Westfalen Düsseldorf Düsseldorf, Kreisfreie Stadt
Activity type
Research Organisations
Other funding
€ 0,00
ADVANCED MINERALS AND RECYCLING INDUSTRIAL SOLUTIONS IKE
Greece
Net EU contribution
€ 308 043,75
Address
Salaminos 1
141 22 Irakleio Attikis

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Βόρειος Τομέας Αθηνών Aττική Αττική
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 132 018,75
ETHNIKO KENTRO EREVNAS KAI TECHNOLOGIKIS ANAPTYXIS
Greece
Net EU contribution
€ 440 312,50
Address
Charilaou Thermi Road 6 Km
57001 Thermi Thessaloniki

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Region
Θεσσαλονίκη Κεντρική Μακεδονία Βόρεια Ελλάδα
Activity type
Research Organisations
Other funding
€ 0,00
MYTILINAIOS ANONIMI ETAIREIA
Greece
Net EU contribution
€ 443 581,00
Address
Artemidos 8
15125 Marousi

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Region
Βόρειος Τομέας Αθηνών Aττική Αττική
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 190 106,50
CALIX - EUROPE
France
Net EU contribution
€ 307 431,00
Address
5 Rue De Castiglione
75001 Paris

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Ile-de-France Ile-de-France Paris
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 131 756,50
SPOLKA AKCYJNA ODLEWNIE POLSKIE
Poland
Net EU contribution
€ 61 317,00
Address
Ul. Wladyslawa Rogowskiego 22
27-200 Starachowice

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Region
Makroregion centralny Świętokrzyskie Kielecki
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 26 279,25
METALLURGY4 IDIOTIKI KEFALAIOUCHIKI ETAIREIA
Greece
Net EU contribution
€ 325 281,00
Address
Ipeirou 2
15341 Agia Paraskevi - Athina

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Βόρειος Τομέας Αθηνών Aττική Αττική
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 139 406,50
TRANSALLOYS PTY LTD
South Africa
Net EU contribution
€ 73 281,00
Address
Old Pretoria Road Clever
1035 Emalahleni

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Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 31 406,50

Partners (4)

CALIX LTD
Australia
Net EU contribution
€ 0,00
Address
Level 1 9-11 Bridge Street
2073 Pymble Nsw

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
No data
Assmang manganese cato ridge works
South Africa
Net EU contribution
€ 0,00
Address
1 Eddie Hagen Drive, Cato Ridge
3680 Durban

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Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
No data
IMPERIAL COLLEGE OF SCIENCE TECHNOLOGY AND MEDICINE
United Kingdom
Net EU contribution
€ 0,00
Address
South Kensington Campus Exhibition Road
SW7 2AZ London

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Region
London Inner London — West Westminster
Activity type
Higher or Secondary Education Establishments
Other funding
No data
HYDRO EXTRUSION SWEDEN AB
Sweden
Net EU contribution
€ 0,00
Address
Myrkarrsvagen 1
612 31 Finspong

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Region
Östra Sverige Östra Mellansverige Östergötlands län
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
No data