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Fluidised Bed Heat Treatment Furnace for HPDC engine blocks and other transport components offering new opportunities for lightweight, cost competitiveness and energy saving

Objective

Advanced manufacturing technologies are needed in order to facilitate the production of high performance light weight aluminium components. HPDC is highly productive process but the conventional heat treatment technology cannot be applied due to the formation of blisters of entrapped gas. This project offers to the foundries and automotive companies industrial FB lines able to heat treat the key parts and thus it will lead the company growth for the next years from a high technology solution developer to an important stakeholder in automotive industry.
Since its foundation in 1989, HORMESA has specialized in the equipment, materials and turnkey solutions for non-ferrous foundries, mainly Aluminium and Copper alloys. Customer driven attitude and continuous technology development allow us to offer practical solutions for industrial processes. Specialization and globalization are two forces that strongly influence this entity with result of a consolidated 25% growth during the 2009-2012 period.
This project is “natural next step” as it is the next phase to develop the company´s strategy:
- To enable heat treatment of High Pressure Die Cast “HPDC” parts (which are not heat treatable with conventional furnaces), thus increasing their tensile strength by a 100 % and making it possible to reduce their weight or replace heavier iron castings, particularly in the case of engine blocks.
- To reduce by 2% CO2 emission by increasing replacing iron (a reduction of 28 kg is expected from replacing a iron engine of block of average 55 kg by an aluminium one)
- To generate a new niche market of heat treatment lines for HPDC parts: 1 industrial line for FB heat treatment of HPDC engine blocks in the first year after finishing the project, and 3 lines in the second year (engine blocks or others).
- Additional 30 % of reduction of CO2 emission associated to the reduction of gas consumption when the alternative FB T6/T7 heat treatment is applied

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Topic(s)

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Funding Scheme

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SME-2 - SME instrument phase 2

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Call for proposal

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(opens in new window) H2020-SMEInst-2014-2015

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Coordinator

HORNOS Y METALES SA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 636 475,00
Address
CALLE LAS MARINERAS 13-17
28864 AJALVIR
Spain

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Comunidad de Madrid Comunidad de Madrid Madrid
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 909 250,00
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