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Innovative Technologies for Inspecting Carbodies and for Development of Running Gear

Project description

Innovative technologies to improve rail reliability

Cost-efficient and reliable long-lasting trains are essential for the success of any railway transport system. The EU-funded Gearbodies project will work to promote the development of lighter and more energy efficient and comfortable passenger trains. Specifically, it will improve the efficiency of rolling stock maintenance and extend overhaul periods by developing high-performance and long-lifetime components for running gear. Improved maintenance processes will be advanced by developing innovative non-destructive testing technologies to advance inspection processes for lightweight carbody cells. Gearbodies will design and model several elastomer-metal running gear components, explore innovative technologies to develop low life cycle cost bearings and will produce a mobile prototype to inspect composite carbody shell efficiently.

Objective

The success of the European rail system to foster the modal shift towards rail requires cost-efficient and reliable long-lasting trains. GEARBODIES contributes to this effort by improving the efficiency of rolling stock maintenance in close collaboration with the ongoing CFM-IP1-01-2019 (PIVOT2).
To achieve the above, GEARBODIES follows a twofold approach: extending overhaul periods and improving maintenance processes. The extension of overhaul periods will be facilitated by developing high-performance and long-lifetime components for running gear. The improvement of maintenance processes will be boosted by developing innovative NDT technologies to optimise inspection processes for lightweight carbody shells.
GEARBODIES will design and prototype several elastomer-metal running gear components, suitable for serial production, based on high-performance new elastomer formulations and existing elastomers not yet applied in rolling stock elements. In addition, the project will also explore innovative technologies for the development of low LCC bearings. New lubrication solutions, new materials for races and rollers, novel polymers for cages and the effects of new bearing geometries will be researched, among which the most feasible ones will be integrated in a new bearing design and prototyped.
GEARBODIES will develop an innovative modular platform to reduce the inspection time of lightweight carbody shells. The platform will incorporate tailored thermography and ultrasonic inspection systems and will facilitate the automated detection and assessment of defects throughout the thickness of the shell by using a customed software module.
GEARBODIES will benefit form a strong multidisciplinary consortium, made of 13 partners from 8 countries, committed to the mentioned actions towards maximisation of the project's impact.

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RIA - Research and Innovation action

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(opens in new window) H2020-S2RJU-2020

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Coordinator

EURNEX e. V.
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 224 125,00
Address
HARDENBERGSTRASSE 12
10623 Berlin
Germany

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Region
Berlin Berlin Berlin
Activity type
Research Organisations
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 224 125,00

Participants (13)

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