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EXSOLUTION-BASED NANOPARTICLES FOR LOWEST COST GREEN HYDROGEN VIA ELECTROLYSIS

Project description

Cost-efficiency of green hydrogen generation

Green hydrogen could significantly impact green transition efforts and is already seeing increasing adoption rates. However, the technology is still in its early stages, with current alkaline electrolysers being utilised by technologies favouring current densities more than efficiency. The EU-funded EXSOTHyC project will optimise electrolysers for lower voltages and higher efficiency, recognising the importance of efficiency in alkaline electrolysers for green H2. The project will use computer simulations, experimental validation and rapid prototyping to develop a next generation alkaline electrolyser short stack prototype with a novel cell design containing disruptive sub-components and breakthrough materials. A 3D CAD model of a 500kW stack will be provided for scaling up the novel solutions to ensure the project's commercial success.

Objective

Today’s alkaline electrolysers favour current densities over efficiency: to achieve commercially relevant current densities, these systems typically operate at voltages exceeding 2 V/cell, corresponding to electrolyser power consumption of >54 kWh/kg. There are four reasons for employing high voltages: 1) electrodes’ insufficient electrochemical activity, 2) the relatively high gas permeability of commonly employed diaphragms means that improved hydrogen purity can be achieved at high current operation points, 3) the stack designs are not optimised for low-current operation due to very simple flow fields, and 4) high currents are required to achieve attractive electrolyser CAPEX costs (EUR/kW).
Yet, there is a growing consensus that the wider adoption of green H2 is not hindered by electrolyser CAPEX: the costs of green H2 are in most cases vastly dominated by OPEX, which in turn is a direct function of electrolyser efficiency. Thus, to achieve lowest possible levelised cost of H2, efficiency should be prioritised over current density.

EXSOTHyC will optimise electrolyser operation towards lower voltages and higher efficiencies. The innovation is three-fold and addressing all four above-mentioned reasons:
• Alternative pathways to the O2 and H2 evolution reactions by new anode and cathode approaches
• Novel concepts of membrane electrode assemblies with integrated components
• Novel cell design to enhance overall cell efficiency by integrating disruptive concepts

In the project, we adopt an approach combining computer simulations, rapid prototyping, and thorough experimental validation on single cell, SRU and short stack level. In a nutshell, we will combine electrodes made using powder metallurgy with ceramic nanoparticles fabricated by exsolution, leveraging on the synergy that both methods require reducing atmospheres. Also, membrane-electrode assemblies based on Zirfon will be developed. The cell/stack will be backed by computer modelling.

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Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-JU-RIA - HORIZON JU Research and Innovation Actions

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) HORIZON-JTI-CLEANH2-2023-1

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Coordinator

OU STARGATE HYDROGEN SOLUTIONS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 838 306,25
Address
LAKI TN 1
10621 TALLINN
Estonia

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Region
Eesti Eesti Põhja-Eesti
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 838 306,25

Participants (3)

Partners (1)

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