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Aluminum STEAM combustion for clean energy

Project description

Understanding aluminium-steam combustion for green energy

Aluminium is emerging as a zero-carbon, high-energy fuel alternative to fossil fuels. Traditionally used in solid fuel rocket engines, it is now being explored for pressurised combustion in steam to produce two high-value products, high-temperature heat and hydrogen. However, understanding the complex dynamics of stationary aluminium-steam combustion remains limited. The ERC-funded A-STEAM project will unravel the complex phenomena governing pressurised aluminium-steam combustion by investigating the full range of scales from single micrometer-sized particles to turbulent flames with millions of particles. A-STEAM will combine high-fidelity simulations, advanced modelling, and tailored experiments. Ultimately, it seeks to advance the understanding of aluminium-steam combustion and provide guidance for a new zero-carbon technology in the metal fuel research community.

Objective

Metal fuels are emerging as a zero-carbon, high-energy density replacement for fossil fuels due to their availability and recyclability using renewable energy. Aluminum (Al) powder has been investigated mostly in air/O2 as an additive in solid rocket engines. Recently, Al continuous pressurized combustion in steam has attracted considerable interest for on-demand co-production of high-temperature heat and H2. Combustion in pressurized steam lowers flame temperatures and minimizes emissions of undesirable and hard-to-collect Al2O3 nanoparticles. Quantitative understanding of the dynamics of multi-phase and multi-scale Al-steam flames, driven by microscopic transport processes, phase changes, as well as homogeneous and heterogeneous chemical reactions at the particle level, is largely lacking. A-STEAM will unravel the fundamental properties of pressurized Al-steam flames for the entire scientific chain, from single particles to turbulent flames with millions of particles, through a well-orchestrated combination of high-fidelity simulations, advanced modeling, and tailored experiments. We will combine and develop our unique computational capabilities in fully resolved direct numerical simulations (FR-DNS) at the particle level, novel particle-in-cell (PIC) models considering particle-attached/particle-detached flames and Al2O3 nanoparticle formation, carrier-phase DNS (CP-DNS), and large eddy simulations (LES) of turbulent confined flames. The unique combination of numerical studies and tailored experiments will lead to a substantial breakthrough in knowledge by quantifying physicochemical processes in Al-steam combustion, bridging the gap between single particles and turbulent flames. Our numerical-experimental database of reference Al-steam flames, together with science-based best practice guidelines for future Al burners, will also empower the broader metal fuel research community and guide future system design and implementation of this carbon-free technology.

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Topic(s)

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HORIZON-ERC - HORIZON ERC Grants

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Call for proposal

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(opens in new window) ERC-2023-ADG

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Host institution

TECHNISCHE UNIVERSITAT DARMSTADT
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 2 498 481,00
Address
KAROLINENPLATZ 5
64289 DARMSTADT
Germany

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Region
Hessen Darmstadt Darmstadt, Kreisfreie Stadt
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 2 498 481,00

Beneficiaries (1)

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