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Boosting the Industrial Uptake of Biodegradable polymers for packaging applications by implementing digital tools and advanced techniques to achieve a holistic sustainability goal

Project description

Biodegradable polymers for a sustainable packaging sector

The packaging industry is focusing on circular innovations to tackle economic losses from non-biodegradable plastics. The EU-funded Be-UP project will develop novel aliphatic-aromatic biopolyesters with increased renewable content, using bio-based building blocks such as 1,4-bis (2-hydroxyethyl) terephthalate (1,4-bio-BDO), alongside innovative catalysts and additives. These biopolymers will be blended with commercial biopolymers (PLA, PBAT, PHA) and chain extenders to create bioplastic packaging materials. Advanced modelling tools will optimise blend design to achieve the desired performance and sustainability targets. Key production techniques, including blown film extrusion, injection moulding, and thermoforming, will be employed. The findings will guide the development of circular design tools, enhancing the standardisation of testing and labelling for materials and packaging.

Objective

Within Be-UP project new synthesis and processing routes will be developed for novel aliphatic-aromatic biopolyesters with increased renewable content using biobased building blocks (e.g 1,4 bio-BDO), alongside innovative catalysts and additives. These components will be optimized through advanced digital modelling tools, based on Kinetic Monte Carlo (kMC) models, for synthesis and polymerization. These biopolyesters will be blended with commercial biopolymers (e.g. PLA, PBAT, and PHA), biobased chain extenders, and mineral fillers to create bioplastic packaging materials. The design of these blends will employ advanced compounding modelling tools, supported by techniques like screw design and inline rheology measurements, to achieve the target technical performance, sustainability and biodegradation goals using multi-objective function evaluation. Processability will be also a key factor, with a focus on the primary production techniques used in the packaging industry, namely, blown film extrusion, injection moulding and thermoforming. A set of packaging products’ prototypes (TRL7) will be manufactured to validate the developed materials. The biodegradability of these novel products will be assessed in different End-of-life (EoL) scenarios, including open environments and controlled conditions, thus making possible to fill the gap between laboratory conditions and real end-of-life behaviour of these materials. Additionally, the recyclability of the new products will be evaluated. The data and conclusions of these assessments will be useful for: i) the development of guidelines and tools for circular design contributing to the adoption of the Safe and Sustainable by Design (SSbD) Framework; ii) contributing to improve the standardization framework for testing and labelling of materials and packaging products. Be-UP is expected to replace more than 50,000 tonnes in 2032 of non-biodegradable plastics leading to savings of over 120,000 CO2 eq tonnes yearly.

Fields of science (EuroSciVoc)

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Keywords

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Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-IA - HORIZON Innovation Actions

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) HORIZON-CL4-2024-RESILIENCE-01-TWO-STAGE

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Coordinator

INSTITUTO TECNOLOGICO DEL EMBALAJE, TRANSPORTE Y LOGISTICA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 974 297,50
Address
CALLE ALBERT EINSTEIN 1 PARQUE TECNOLOGICO DE VALENCIA
46980 Paterna
Spain

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Este Comunitat Valenciana Valencia/València
Activity type
Research Organisations
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 974 297,50

Participants (16)

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