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Content archived on 2024-05-29

Simultaneous five-axis hard milling for highest precision

Objective

European tool and die making SMEs are facing a steady loss of competitiveness in their markets, since existing manufacturing technologies cannot fulfil the increasing demands on part quality. These companies are eagerly seeking for new technologies to enhance the economic production of high-quality tools and dies. The main objective of this project is to develop a five-axis hard milling process for highest precision. This new technology will enable end-users to produce high-quality products in less than 62% of current times. This will provide them with a substantial lead over their overseas competitors. The project will encompass the optimisation of a milling machine by applying light-weight parts and the enhancement of milling technology for high-hard materials by process monitoring, as well as of cutting tools and tool coatings for high-performance hard milling operations. Moreover, a part measurement system capable of quality control within the machine tool will be developed. Main work packages are:
-development of a light-weight carbon-fibre spindle box and integration into the milling machine
-development of a novel in machine measurement device
-optimisation of a clamping device
-development of a process monitoring system for small milling tools
-enhancement of cutting tool accuracy and coating technology
-adaptation of CAD/CAM process chain and specialised tool path strategies
-machining technology optimisation

Besides contributing to an improvement of the bonds between Member States and new members, the project will encompass scientific, technical and wider societal objectives:- better scientific and technological knowledge about milling of high-quality surfaces on hardened materials- lifetime enhancement of tools and dies, contributing to further knowledge and productivity of the EU-industry- drastic reduction of hazardous substances in the production of tools and dies significantly improving EU environmental and health conditions.

Fields of science (EuroSciVoc)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

FP6-2003-SME-1
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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

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Coordinator

HEMTECH MACHINE TOOLS BV
EU contribution
No data
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

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Participants (12)

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