Final Activity Report Summary - INSPIRE (Optimization of systems, energy management and environmental impact in process engineering)
The INSPIRE network stems from the need to update existing state-of-the-art energy management and environmental impact assessment methods. This is largely due to market forces, the availability of new fuels and recently instituted environmental regulations. The ultimate objective of the project is to produce specialists in the optimisation of energy conversion and usage.
Today, energy usage optimisation in industry is mainly based on simple energy and mass balances over the individual components of industrial plants, the total production level of the plant is subsequently analysed to generate a figure for overall energy consumption. Although numerous energy streams are taken into account, these are evaluated exclusively on the basis of the first law of thermodynamics.
The substitution and replacement of these streams with new 'secondary fuels' is also evaluated, primarily on the basis of their energy content and preparation requirements. Within the INSPIRE project a thermo-economic analysis (TEA) and lifecycle analysis (LCA) have been used. The latter has been expanded into the Exergy Life-Cycle Analysis (ELCA), which offers a unique opportunity to provide the optimum framework for comparing and assessing different technological options for carbon/CO2 separation and sequestration.
Computational Fluid Dynamics (CFD) has made a tremendous impact in hightech industries over the last decade or so; new aeroplanes and engines have been designed using CFD. CFD is also used in both the process and power-generating industries to assist in process design. The CFD user must possess a more complete understanding of numerical methods, the physics of reactive flows and also heat transfer and chemistry, a demanding combination by any standards. More importantly, the CFD user is often in no position to assess the quality of the predictions unless he or she possesses measured data.
The INSPIRE network has provided young engineers with the opportunity to conduct fuel characterisation experiments and develop fuel specific sub-models. This has been followed by comprehensive CFD simulations of semi-industrial and industrial scale plants.
The research carried out by the INSPIRE network has advanced both the theoretical and experimental methods used in energy engineering. Details can be found in the 15 scientific papers as well as the 50 conference presentations made by network researchers, while two comprehensive books were published. However, there is no doubt that the main achievement of the network is the training of a number of engineers experienced and confident in using modern design methods. Altogether, 32 young researchers have spent between six months and three years gaining experience in both industry and academia. While working on the network, three researchers defended their PhD exams, and another seven were likely to do so in 2010.