Objective
SMD is a near-net system that allows complex parts to be built directly from the CAD model with minimum finishing. The system creates components in layers, depositing weld material without the need for tooling. Complex parts can be made with improved material properties, and it is possible for hybrid components to be created. The time and material savings are expected to make SMD an attractive option for the manufacture of large aerospace parts. Although capable of making parts, the process requires a great deal of manual intervention and control.
Research will focus on maintaining and controlling the process, maintaining the quality of the microstructure and developing process models (Finite element, process, mechanical, mechatronic) respectively of the 6-axis robot controlled motion in working conditions and of the weld material deposition/solidification process so that a wider variety of materials can be used in the future. Other areas of interest include the environmental benefits, the cost benefit and impacts of using the process. SMD is ideal for use in prototype production as well as in manufacturing, eliminating the need for tooling and shortening development lead-times, reducing aircraft development and operating costs. Near-net manufacture will slash part costs as currently up to 90% of the material is removed.
Operational costs will be affected, as SMD will allow complex, hollowed components to be manufactured that couldn't be produced in any other way, allowing lighter aircraft to be built and reducing fuel costs. It uses no tooling (flexible tooling), will be automated through RAPOLAC research, uses advanced methods to reduce costs (raw materials, machining time, cutting fluids, dies and moulds, tooling) and has low to zero harmful emissions. The objectives will be achieved through 6 WPs - experimental deposition; analysis; modelling and control; environment and cost analysis; management and review; and training and dissemination.
Fields of science (EuroSciVoc)
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.
- engineering and technology electrical engineering, electronic engineering, information engineering electronic engineering control systems
- engineering and technology mechanical engineering vehicle engineering aerospace engineering aircraft
- engineering and technology mechanical engineering manufacturing engineering subtractive manufacturing
- natural sciences mathematics pure mathematics geometry
- engineering and technology environmental engineering energy and fuels
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Programme(s)
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
Topic(s)
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Call for proposal
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
FP6-2005-AERO-1
See other projects for this call
Funding Scheme
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
Coordinator
SHEFFIELD
United Kingdom
The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.