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Integrated design and product development for the eco-efficient production of low-weight aeroplane equipment (IDEA)

Objective

The project aims at substituting aircraft components like seat frames and electronic casings by cast magnesium parts. Integration of Mg-alloys into aerospace industry will reduce airplane's weight, improve noise damping and reduce fuel consumption and air pollution. Although Mg-alloys are increasingly used in automotive industry, Mg-technology needs to be further developed for aerospace industry. Nowadays less than 20 cast Mg-alloys are available, however approximately 97% of CAS-tings are made of AZ91, AM50/60 and WE54 or AS21. Until now it is believed that potential increase of Mg-alloys application is in the automotive industry, especially in components subjected to elevated temperature (gear box, oil panel, engines). Thus, there is a need to increase the number of Mg-alloys for aerospace applications with their specific requirements to strength, damping properties, corrosion resistance etc. Since there is a lack of knowledge on characteristics and advantages of Mg-alloys and a lack of approved standards for Mg-components, the project will inform aviation designers on usability of Mg-alloys and contribute to standardisation.

Project objectives:

1.To develop new light weight Mg-alloys fulfilling requirements for cast ability, corrosion resistance and mechanical properties of cast components like strength, damping properties, high performance impact etc.

2.To optimise high pressure die casting, investment casting, and sand casting processes for Mg-alloys including the development of a novel ceramic shell for Mg-investment casting.

3.To develop and use specific simulation tools for determination of local mechanical part properties and virtual standard tests of Mg-castings.

4.To prepare a design manual for cast magnesium components as a guide for aviation designers to select convenient Mg-alloys and production methods for aircraft components.

5.To produce 2 demonstrators for typical thick-walled and thin-walled aerospace applications.'

Call for proposal

FP6-2002-AERO-1
See other projects for this call

Funding Scheme

STREP - Specific Targeted Research Project

Coordinator

RWP GMBH
Address
Am Muensterwald 11
Roetgen
Germany

Participants (13)

TECHNION - ISRAEL INSTITUTE OF TECHNOLOGY
Israel
Address
Technion City
Haifa
MAGNESIUM RESEARCH INSTITUTE
Israel
Address
Kroyzer 1
Beer Sheva
ISRAEL AIRCRAFT INDUSTRIES LTD
Israel
Address
Ben Gurion International Airport
Tel Aviv/lod (Airport)
SPECIALVALIMO J. PAP OY
Finland
Address
Niityrinne 3
Espoo
VTT VALTION TEKNILLINEN TUTKIMUSKESKUS
Finland
Address
Vuorimiehentie 5
Espoo
KERN GMBH
Germany
Address
Brahestrasse 11
Leipzig
INFERTA INSTITUT FUR FERTIGUNGSTECHNICK IM AUTOMOBILBAU GMBH
Germany
Address
Wittenberger Str. 21
Magdeburg
RAZVOJNI CENTER ORODJARSTVA SLOVENIJE
Slovenia
Address
Mariborska 2
Celje
FEMALK ALUMINIUM DIE CASTING FOUNDRY LTD
Hungary
Address
1211 Budapest, Gyepsor U 1
Budapest
MONDRAGON GOI ESKOLA POLITEKNIKOA S.COOP.
Spain
Address
Loramendi, 4
Mondragon
FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V.
Germany
Address
Hansastrasse 27C
Muenchen
STONES FOUNDRIES LIMITED
United Kingdom
Address
Woolwich Road
London
UNIVERSITE HENRI POINCARE NANCY 1
France
Address
Rue Lionnois 24-30
Nancy