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A Radically Innovatie New Production Process for Single-Piece, Recyclable Fluid Transmission Systems with Self-Diagnostic Capability to Fluid Loss Potential

Objective

This project proposes to generate new scientific understanding of the processing of thermoplastics using microwave energy for targeted, controlled melting, drilling by ablation and controlled hardening. It also proposes to generate new understanding of resonant vibration attenuation in fluid transmission systems; barrier properties of thermoplastics (egg using fillers-fillers), recycling of multi-material assemblies and selective stiffening of fibrous reinforcement by infiltration of thermoplastic melt. This new knowledge will initially be used to develop a radically innovative production process for fluid transmission systems to produce single-piece, multi-channel, selectively stiffened, internally-drilled hoses with inherent and specific vibration attenuation characteristics, enhancing the performance and functionality of hydraulic systems. Integrated with this will be smart end fittings, incorporating an innovative low-cost self-sealing device with built in system sensing and diagnostics, and the entire assembly will be designed with inherent recyclables and a fully developed recycling strategy. This represents a major advance on current manufacturing methods involving assembly of metallic and rubber sections of tube, enabling lighter, cheaper and more reliable products. The production process will be based on parametric methods to reduce the need for tooling, thus increasing flexibility and reducing lead times. The process developed will be disseminated beyond the automotive case study to other fluid transmission applications in industry, aerospace, white goods, agriculture and so on. Furthermore, the technology will be adapted and disseminated throughout Europe to Sees in other applications where the core technology is applicable, thus encouraging the shift of traditional, resource-based Sees towards an RTD-focussed, knowledge-based economy. This will then launch other development programmes to deploy the core scientific understanding in many varied applications.

Call for proposal

FP6-2002-NMP-1
See other projects for this call

Funding Scheme

IP - Integrated Project

Coordinator

SIMS ENGINEERING SYSTEMS LTD
Address
Rae House, Dane Street
Bishop's Stortford
United Kingdom

Participants (10)

AUGUST HERZOG MASCHINENFABRIK GMBH & CO. KG
Germany
Address
Am Alexanderhaus 160
Oldenburg
RUBBERFABRIEK WITTENBURG BV
Netherlands
Address
Koolhaaspark 15
Nijkerkerveen
DANA AUTOMOTIVE LTD
United Kingdom
Address
Offices Of Newsome Vaughn, Greyfriars House, Greyfriars Lane
Coventry, West Midlands
PLAZMATRONIKA NT SP.Z.O.O
Poland
Address
Grabiszynska 163
Wroclaw
UNITEAM ITALIA S.R.L.
Italy
Address
Via Abbate Tommaso, 41
Quarto D'altino (Venezia)'
LYKKETRONIC A/S
Denmark
Address
Stengaardsvej 20
Logstor
DKI PLAST A.S
Denmark
Address
Erhvervsparken 7
Gadstrup
LOUGHBOROUGH UNIVERSITY
United Kingdom
Address
Ashby Road
Loughborough, Leicestershire
THE EUROPEAN ASSOCIATION OF INNOVATING SMES
United Kingdom
Address
Middle Aston House
Middle Aston - Oxfordshire
SOCIETÉ KOENIG EQUIPMENTS SA
France
Address
76 Rue Marius Aufan
Levallois Perret