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Development of a reliable quality control system using advanced Non-Destructive Evaluation (NDE) technologies for the production environment of leak-free fuel tanks from plastics and composites

Objective

Nowadays, the usage of Plastic Fuel Tanks (PFTs) has dominated over steel tanks as they offer numerous advantages such as lower weight, higher corrosion resistance, better crash performance and lower total systems costs. Tank manufacturing from plastics and composites in automotive sector is increasingly adapted to mass productions to meet the ever growing demand. The management of quality control (QC) systems for factory environment poses challenges in the absence of relevant experience in the development and use of in-situ non-destructive evaluation (NDE) technologies.
The problem currently faced by the automotive industry is that most techniques that fall within the accepted leak detection sensitivity requirements are based on manual intensive and operator-dependent tasks. Leak detection techniques with higher sensitivity do exist; however they are characterized by high investment and operational costs. Hence, their implementation is not economically feasible as the related costs outweigh their benefits for the automotive QC purposes.
The LeakFree project targets at bringing to the market a low cost leak detection system that is fast, accurate, traceable and automated for mass production environments in the fuel tanks production industry. The system eliminates the disadvantages associated with the manual-intensive and operator-dependent techniques, currently employed by the industry, through the development of an inspection technique based on Acoustic Emission (AE). The LeakFree acoustic technology has already been demonstrated in fuel-tank production environment and the project targets at bringing the system to the market. The activities to be performed span from design and prototyping to validation, demonstration, performance verification and standards certification. Additionally, efforts will be placed at connecting the LeakFree product to the Enterprise Resource Planning (ERP) system of the rotomolding production company.

Fields of science (EuroSciVoc)

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Programme(s)

Multi-annual funding programmes that define the EU’s priorities for research and innovation.

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-2 - SME instrument phase 2

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-SMEInst-2014-2015

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Coordinator

FLOTEKS PLASTIK SANAYI VE TICARET AS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 837 400,73
Address
DOSAB FULYA SOKAK 7
16245 Demirtas Bursa
Türkiye

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Doğu Marmara Bursa Bursa
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 196 286,75
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