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Whole Life Rail Axle Assessment and Improvement Using Ultrasonic Phased array and Corrosion Inspection Systems

Objective

The overall objective of the RAAI project is to develop novel NDT solutions for the corrosion assessment and crack detection as well as reliability software for high cycle variable amplitude corrosion fatigue of rail axles. Currently, the most sensitive non-destructive testing methods for inspection of rail axles are surface inspection methods designed for crack detection (such as MPI, eddy current and ACFM) and these do not typically attempt to measure corrosion. Besides current trend is that axles are withdrawn from service long before their design lives because of suspected corrosion developed on the axle surface. The decision to withdraw from service is taken without the full knowledge of the way in which the failure will result from corrosion as this requires a crack to initiate and the mechanism for this is unknown.
RAAI aims to develop two novel methods: 1) corrosion assessment 2) phased array ultrasonic. The first method assesses the effect of corrosion on high-cycle fatigued component such as the axle and evaluates its remnant life thereby improving the sentencing of corroded axles. The second method is specifically for hollow axles of high speed trains and aims to improve the speed of the inspection (by 75%) and improve crack detection reliability (almost 100% with a crack of 2-3 mm depth) without dismantling the wheel-set and with minimum time of inspection. The primary impact of the project is to improve the competitiveness of the SMEs in the project by enabling them to provide NDT solutions to reducing the cost of and improving the safety margins of rolling stock operation. The consortium SMEs already have a presence in the railway inspection market and will have improved access to the €2 billion per annum market for in-service inspection equipment and services in Europe as a result of the RAAI.

Field of science

  • /natural sciences/computer and information sciences/software/software development
  • /natural sciences/physical sciences/acoustics/ultrasound

Call for proposal

H2020-SMEINST-2-2014
See other projects for this call

Funding Scheme

SME-2 - SME instrument phase 2

Coordinator

ARXES-TOLINA GMBH
Address
Piesporter Str. 37
13088 Berlin
Germany
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
EU contribution
€ 569 204

Participants (2)

APPLIED INSPECTION LIMITED
United Kingdom
EU contribution
€ 270 189,50
Address
Old Colliery Lane Heath Road Holmewood
S42 5RB Chesterfield
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
BTD BURO FUR TECHNISCHE DIAGNOSTIK GMBH & CO.KG
Germany
EU contribution
€ 262 521
Address
Wendseeufer 31
14774 Brandenburg
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)