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Microfluidic Crystal Factories (μ-CrysFact): a breakthrough approach for crystal engineering

Periodic Reporting for period 5 - microCrysFact (Microfluidic Crystal Factories (μ-CrysFact): a breakthrough approach for crystal engineering)

Période du rapport: 2022-02-01 au 2022-08-31

The self-organization of molecules into periodically ordered structures, such as crystalline matter, is of crucial importance in many fields ranging from biology to nanotechnology. In nanotechnology, nano- and micro-sized crystalline matter with functions determined at the molecular level, require an effective and well-defined pattern to assemble and organise in order to potentially improve their performance. Today, however, the mechanisms and processes occurring during crystallisation processes remain largely unknown and unresolved, which hampers advancements in these key societal and technological challenges.
Despite the impressive progress made in molecular engineering during the last few decades, the quest for a general tool-box technology to study, control and monitor crystallisation processes as well as to isolate metastable states is still incomplete. That is because crystalline assemblies are frequently investigated in their equilibrium form (thermodynamic products), driving the system to its minimum energy state. This methodology limits the emergence of new chemicals and crystals with advanced functionalities, and thus hampers advances in the field of materials engineering.
µ-CrysFact will develop tool-box technologies where diffusion-limited and kinetically controlled environments will be achieved during crystallisation and where the isolation of non-equilibrium species will be facilitated by pushing crystallisation processes out of equilibrium. In addition, µ-CrysFact’s technologies will be used to localise, integrate and chemically treat crystals with the aim of honing their functionality. This unprecedented approach has the potential to lead to the discovery of new materials with advanced functions and unique properties, thus opening new horizons in materials engineering research.
The main results are divided in 3 different blocks which correspond to the 3 work packages (WP) of the proposal:

1) WP1. Design and fabrication of microfluidic platforms

We published the fabrication of the second-generation devices using glass as an alternative material to polydimethylsiloxane (PDMS), Nature Communications, 2019, 10, Article number: 1439. This achievement was crucial for the µ-CrysFact project because as proposed in the Description of the action (Task 1.2.ii) even though the materials considered in µ-CrysFact are PDMS-compatible, we could also implement a contingency plan that included the fabrication of microfluidic devices made of glass. Note that this accomplishment will now allow to meet the chemical/solvent resistant requirements to study other molecular-based systems that are not PDMS-compatible in our group. Additionally to these microfluidic devices, we have recently patented a nanoreactor approach that enables the preparation of unique porous crystalline nanoparticles. The patent is entitled “‘Nanoreactors for the synthesis of porous crystalline materials”, also see J. Am. Chem. Soc., 2020, 142, 3540-3547.
On the other hand, we have also prepared a microfluidic device that allows a high-throughput combinatorial sample preparation to optimize the performance of organic solar cells (Adv. Energy Mater. 2020, 2001308). The results obtained indicate that a single sample prepared with our method can rapidly denote which conditions are necessary to yield the optimum device performance. These results are in line with one of the outcomes of the project (see section below), i.e. the localization of multiple functional materials in a single surface. In this latter outcome of the project, we have also used the third-generation platforms to control the growth and localization of functional matter as indicated in the project, see e.g. Advanced Science, 2020, 1903172.

2) WP2. Self-assembly studies under controlled dynamic conditions

We have reported that these devices allow diffusion-limited and kinetically controlled environments which could be crucial to unveil the pathway followed by a molecular-based system during its formation (Crystals, 2019, 9, 12; doi:10.3390/cryst9010012) or additionally could be key to achieve out-of-equilibrium assemblies which may display different functions than their thermodynamic counterparts (Chem. Soc. Rev., 2018, 47, 3788-3803).
In WP2, we have already studied different metal-organic based compounds. Initially, demonstrated that the devices produced in WP1 uncover different crystallization pathways undertaken by the same MOF system towards its thermodynamic product. Specifically, microfluidic mixing (providing kinetic control) enables two peculiar nucleation-growth pathways characterized by well-defined metastable intermediates, which have never been observed in bulk environments (under thermodynamic control). These results are unprecedented and provide a sound basis for understanding coordination polymer growth and open new avenues for the engineering of advanced functional materials (Angew. 2021, 60, 15920). Indeed, we have demonstrated that controlling and generating kinetically controlled environments can be key to master chiral symmetry breaking processes, see e.g. Nat. Commun., 2022, 13, 1766.
Moreover, we show that while the bulk synthesis of complex [Fe(Htrz)2(trz)]n(BF4)n uniformly yields a crystalline thermodynamic product, exhibiting a single abrupt spin transition, its synthesis with first generation devices leads to an amorphous non-equilibrium state that displays a radically different transition from a low spin (LS) to a high spin (HS) state. This manuscript has been submitted.
Additionally to these works, we have also studied how derivatization of crystals can be performed by using a laser-induced doping (Carbon, 2018, 130, 48-58), and we have investigated the biocompatibility characteristics of a metal-organic material for applications as a drug delivery agent (Applied Materials Today, 2018, 11, 13-21, Adv. Mater. 2019, 1901592, Angew. Chem. Inter. Ed. 2019, 58,13550-13555, J. Am. Chem. Soc., 2020, 142, 20, 9372-9381, Adv. Healthcare Mater. 2020, 2001031, Adv. Mater. 2021, 33, 2101777, Adv. Funct. Mater., 2021, 2107421). These two last investigations have been important to achieve Task 3.2 ‘On-crystal engineering’ and Task 3.3. Multifunctionality.

3) WP3. Mastering self-assembly on surfaces and ‘on-crystal engineering’ by microfluidic means

We wrote two papers based on these devices. In one, we showed that this third generation of microfluidic devices are very efficient to achieve a spatial localization of surface-enhanced Raman scattering (SERS) substrates as well as Raman probe molecules to specific detection points along a single microfluidic channel, preventing cross-contamination and endowing multiple detection capabilities (Advanced Science, 2020, 1903172).Recently, we have also shown that the first generation of devices can be used to control the growth, positioning and integration of metal-organic crystals on surfaces where an advance mass transport of reagents is ensured. This method has been termed “In-flow MOF lithography” (Adv. Mater. Technol. 2019, 1800666).
The expected results until the end of the project are listed below. They all represent a major challenge in chemistry and the materials science field:

- To control pathway complexity in crystallization processes
- To push crystallization processes out of equilibrium to isolate kinetically trapped states
- To control the growth and localization of multiple functional materials in a single surface
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