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Unlocking the Entire Wood Matrix for the Next Generation of Carbon Fibers

Objective

WoCaFi envisions a game-changing approach for the production of bio-based carbon fibers in which the drawbacks of traditional cellulose and lignin fibers are entirely bypassed by a new type of hybrid precursor fibers containing simultaneously all wood biopolymers cellulose, hemicellulose and lignin.
These unique fully wood-based multi-component filaments are accessible via a novel ionic liquid-based dry-jet wet spinning technique. The process provides the possibility to orientate lignin and hemicellulose embedded in a cellulose matrix. The special morphology of the resulting composite filaments is envisioned to increase the mechanical properties of thereof derived carbon fibers significantly, targeting 2000 MPa tensile strength and 200 GPa tensile modulus. These bio-based, low cost carbon fibers will reduce the dependency on non-renewable petroleum-based feedstocks and are highly suitable for lightweight applications in the automotive, sports and leisure sectors.
Most distinctively, our technique also enables us to spin wood almost in its native form. Thus, the pretreatment steps and intensity can be reduced drastically and pronounced synergistic effects between the bio-polymers are created. This will lead to higher carbon yields and a significantly enhanced graphitization. In very recent initial trials on a continuous single tow carbonization line we found indicators that the oxidation step, typically accounting for almost 50% of the carbonization heating energy costs, can be reduced or omitted completely depending on the lignin content of the precursor fiber.
This – in combination with activated wood as low cost raw material – would be the absolute game changer in developing low-cost, bio-based carbon fibers.

In this project the PI, who has developed the spinning technique and a strong background in organic chemistry and spinning physics, will lead a group of 2 PhD students and 1 Postdoc. The Postdoc will complement the team with enhanced spectroscopic knowledge.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

ERC-STG - Starting Grant

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) ERC-2016-STG

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Host institution

AALTO KORKEAKOULUSAATIO SR
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 481 008,00
Address
OTAKAARI 1
02150 Espoo
Finland

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Region
Manner-Suomi Helsinki-Uusimaa Helsinki-Uusimaa
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 481 008,00

Beneficiaries (1)

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