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Friction Welded Valve for Enhanced Hygiene in Food and Beverage Industry

Objective

Aviatec aims to pursue a major market opportunity through testing and demonstrating a new cost-effective sanitary valve housing for the food and beverage processing (F&BP) industry, where hygiene is of utmost importance. The novel valve housing is fully assembled using friction welding (FW), achieving the highest level of hygiene.

The primary benefits for equipment manufacturers and end-users are stemming from significant savings in materials and energy, as well as increased food and beverage safety:
• Very hygienic and easy-to-clean solution: it ensures 100% elimination of pores, cracks and other unhygienic hiding places for bacteria formation, and facilitates clean-in-place (CIP) activities.
• Savings on material and energy, reduced labour costs and processing time: the process is accomplished without the use of filler metals, fluxes or shielding gases, therefore no consumables are needed and no waste is generated. It minimizes energy and raw material consumption. It produces no fumes, gases or smoke and is a fast process.
• Process flexibility: by combining different materials and dimensions, material costs are reduced without compromising on strength, and new products/equipment may be introduced because the design becomes more flexible. Additionally the process offers 100% traceability.

Despite these advantages, the technology still has not achieved a breakthrough in this market, mainly because of conservatism and scepticism towards new equipment, as well as a general lack of knowledge about the possibilities of FW in F&BP market. In this scenario, and leveraging on a large accumulated know-how, Aviatec wishes, in the FricWeld Phase 1, to detail the viability of offering the novel valve housing for the F&BP industry. Subsequently in FricWeld Phase 2, ensuring and demonstrating a maximum level of hygiene, as well as lower costs and environmental impact, will be a key differentiating factor to gain access to the market.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-SMEInst-2016-2017

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Coordinator

AVIATEC APS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
LUFTHAVNSVEJ 25B
9400 NORRESUNDBY
Denmark

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Danmark Nordjylland Nordjylland
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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