Objective Ceramic tile kilns require large quantities of heat energy; accounting for up to 30% of all ceramic manufac-turing business costs. This represents a massive 150GJ/t, per year, i.e. approx. 10% of Europe’s manufactur-ing industry energy consumption. A market study revealed that energy optimisation of a heating system can considerably reduce energy consumption and costs for combustion plants by up to 50%An average of up to 45% of the total input energy is lost in the kiln through flue gases and in cooling gas exhaust stacks as waste heat. Most current heat recovery methods use air to recover this waste heat from the cooling zones, a method which manages to recover only 25% of this lost energy. As such, there exists an opportunity in the ceramics tiles manufacture to introduce a solution that will make significant impact, both economically and environmentally.EFFIKILN was birthed to exploit up to 90% of waste heat in the cooling zones of the tile manufacturing process using a highly efficient heat recovery technique. Our solution implements hydro-based heat ex-changers directly placed within the structure of cooler, above and below the tile plane, to efficiently extract heat energy for re-use and help improve the quality of ceramic products (flatness and uniformity of the sur-face). To date, we have developed and tested an initial prototype, TRL 7 in our lab and comparison of the theoretical results with the experimental data has confirmed the validity of our solution. It remains for vali-dation tests to be performed in an actual production environment, targeted for Italy, Germany, Spain, Portu-gal, France, UK, the Netherlands, Belgium, Austria, Switzerland and DenmarkThrough Phase 1 project we will conduct a technical feasibility; risk assessment; establish our distribution networks; engage ceramic tile producers and kiln manufacturers across the globe and seek ISO and CE certi-fication. Fields of science engineering and technologymechanical engineeringmanufacturing engineeringengineering and technologymechanical engineeringthermodynamic engineeringengineering and technologyenvironmental engineeringenergy and fuelsfossil energynatural sciencesearth and related environmental sciencesenvironmental sciencespollutionengineering and technologymaterials engineeringceramics Programme(s) H2020-EU.3.3. - SOCIETAL CHALLENGES - Secure, clean and efficient energy Main Programme H2020-EU.2.1.1. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT) H2020-EU.2.3.1. - Mainstreaming SME support, especially through a dedicated instrument Topic(s) SMEInst-09-2016-2017 - Stimulating the innovation potential of SMEs for a low carbon and efficient energy system Call for proposal H2020-SMEInst-2016-2017 See other projects for this call Sub call H2020-SMEINST-1-2016-2017 Funding Scheme SME-1 - SME instrument phase 1 Coordinator KORE ITALIA SRL Net EU contribution € 50 000,00 Address Via matteotti 47 42048 Rubiera Italy See on map Region Nord-Est Emilia-Romagna Reggio nell’Emilia Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Links Contact the organisation Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Other funding € 21 429,00 Participants (1) Sort alphabetically Sort by Net EU contribution Expand all Collapse all ERREDI IMPIANTI SRL Italy Net EU contribution € 0,00 Address Via emilia ovest 26 42048 Rubiera See on map SME The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed. Yes Region Nord-Est Emilia-Romagna Reggio nell’Emilia Activity type Private for-profit entities (excluding Higher or Secondary Education Establishments) Links Contact the organisation Opens in new window Participation in EU R&I programmes Opens in new window HORIZON collaboration network Opens in new window Other funding € 0,00
